Claims Analysis
Total Claims: 8
Claim 1
Independent Claim
109 words
A process of quenching a carbon black manufacturing furnace process, in which a free oxygen-containing gas and a carbon black make hydrocarbon are subjected to partial combustion and pyrolysis in a reaction zone to produce a hot smoke containing carbon black particles, which flows in a vortex path along the reaction zone, comprising solid carbon black particles suspended in off-gas, said process including the steps of: a. introducing a quench fluid, which is cooler than the hot smoke in the reaction zone, into the reaction zone in a generally tangential direction for initial vortex flow in a direction counterrotational to the direction of vortex flow of the hot smoke.
Claim 2
Dependent Claim
109 words
A process of quenching a carbon black manufacturing furnace process, in which a free oxygen-containing gas and a carbon black make hydrocarbon are subjected to partial combustion and pyrolysis in a reaction zone to produce a hot smoke containing carbon black particles, which flows in a vortex path along the reaction zone, comprising solid carbon black particles suspended in off-gas, said process including the steps of: a. introducing a quench fluid, which is cooler than the hot smoke in the reaction zone, into the reaction zone in a generally tangential direction for initial vortex flow in a direction counterrotational to the direction of vortex flow of the hot smoke.
Claim 3
Dependent Claim
64 words
The process as set forth in claim 1 including: a. cooling said smoke from the reaction zone further after same is exhausted from the reaction zone; b. separating a portion of the further cooled smoke; and c. recycling said portion of the further cooled smoke back to the reaction zone and wherein same is used for at least a portion of the quench fluid.
Claim 4
Dependent Claim
19 words
The process as set forth in claim 2 wherein: a. all said quench fluid being said further cooled smoke.
Claim 5
Dependent Claim
18 words
The process as set forth in claim 2 wherein: a. said further cooling is by indirect heat transfer.
Claim 6
Dependent Claim
23 words
The process as set forth in claim 2 wherein: a. said quench fluid is at a temperature of up to approximately 600° F.
Claim 7
Dependent Claim
34 words
The process as set forth in claim 2 wherein: a. said hot smoke is cooled to a temperature of up to approximately 1800° F in said reaction zone by mixing with said quench fluid.
Claim 8
Dependent Claim
35 words
The process as set forth in claim 2 including: a. further cooling said smoke, after the first cooling step and after the separating of the portion of smoke, by water quenching of the remaining smoke.