Claims Analysis
Total Claims: 6
Claim 1
Independent Claim
194 words
In making investment molds having a strongback suspended in the mold cavity thereof for casting articles having mating surfaces to be subsequently bonded together, wherein a strongback having bonding locators is first suspended in the cavity of a pattern mold for formation of expendable patterns of the articles thereon and then the assembly of strongback and patterns is surrounded by an investment mold, the improvement which comprises increasing the precision and reproducibility with which the strongback is positioned in the investment molds, including: suspending the strongback in the pattern mold by expendable locating means adapted to engage the bonding locators, the locating means being initially incorporated into the patterns as they are formed and being subsequently removed, along with the patterns, after the investment mold is formed, the incorporation of the locating means into the patterns enabling the bonding locators to also serve as locators for positioning the strongback in the pattern mold, thereby eliminating dimensional and other tolerances between such locators and improving the precision and reproducibility with which the strongback is positioned in relation to the pattern mold, to the patterns formed thereon and consequently to the investment mold ultimately formed therearound.
Claim 2
Dependent Claim
194 words
In making investment molds having a strongback suspended in the mold cavity thereof for casting articles having mating surfaces to be subsequently bonded together, wherein a strongback having bonding locators is first suspended in the cavity of a pattern mold for formation of expendable patterns of the articles thereon and then the assembly of strongback and patterns is surrounded by an investment mold, the improvement which comprises increasing the precision and reproducibility with which the strongback is positioned in the investment molds, including: suspending the strongback in the pattern mold by expendable locating means adapted to engage the bonding locators, the locating means being initially incorporated into the patterns as they are formed and being subsequently removed, along with the patterns, after the investment mold is formed, the incorporation of the locating means into the patterns enabling the bonding locators to also serve as locators for positioning the strongback in the pattern mold, thereby eliminating dimensional and other tolerances between such locators and improving the precision and reproducibility with which the strongback is positioned in relation to the pattern mold, to the patterns formed thereon and consequently to the investment mold ultimately formed therearound.
Claim 3
Dependent Claim
67 words
The method of claim 1 wherein the patterns are formed by introducing molten material into the pattern mold cavity while the strongback is suspended therein by locating means made of a material having a melting point higher than the molten material, the locating means being incorporated into the patterns as they solidify and being subsequently removed, along with the patterns, by heating to the higher melting point.
Claim 4
Dependent Claim
19 words
The method of claim 2 wherein the patterns and locating means are formed of waxes having different melting points.
Claim 5
Dependent Claim
21 words
The method of claim 1 wherein the locating means are rod-like pins having ends adapted to intimately engage the bonding locators.
Claim 6
Dependent Claim
41 words
The method of claim 1 wherein one bonding locator includes a detent and mating projection on opposite sides of the strongback and the other includes a longitudinal slot and mating ridge on opposite sides of the strongback to facilitate bonding alignment.