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US4068047A Expired / Lapsed US ⏱️ 0.0 years remaining

Flat-pack battery separator

Assignee: Fiber Technology Corp
•
Filing: 1976-12-10
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Granted: 1978-01-10
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Expires: 1996-12-10
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Abstract

Abstract A novel battery separator for a flat-pack or planar battery is disclosed wherein a nonwoven fabric is disposed on and across a plastic frame or grid, the outer edges of the fabric being disposed on said plastic frame are of extremely low fiber density and being oriented predominantly in a direction normal to each side of the frames so as to facilitate the more complete thermal pressurized bonding of a stack of separators and similarly electrodes by a sealing of the outer edges of the respective plastic frames. A more complete seal is thus formed insuring against the leaking or escaping of the liquid electrolyte contained therein.

Inventors

  • 👤 Phoenix Nathan Dangel
  • 👤 Preston Fairfax Marshall

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 16:39
CPC Classifications
H; H01; H01M; H01M50/00; H01M50/40; H01M50/409; H01M50/44; H01M50/411; H01M50/414; H01M50/42; H01M50/463; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24132; Y10T428/24273; Y10T428/24298; Y10T428/24322

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 111 words
A battery separator for planar batteries comprising: a generally rectangular supporting grid of a hot melt material, said grid having a generally rectangular opening therein; a nonwoven fabric disposed across said grid and said opening, a majority of the fibers in said fabric are located within said opening, said fibers disposed therein that are directly adjacent said grid are oriented in a direction substantially parallel to said axis of said adjacent grid, the remaining fibers in said opening are in substantially random orientation, a minority of said fibers in said fabric being disposed on said grid and being oriented thereon in a direction substantially normal to the axis of said grid.
Claim 2
Dependent Claim 111 words
A battery separator for planar batteries comprising: a generally rectangular supporting grid of a hot melt material, said grid having a generally rectangular opening therein; a nonwoven fabric disposed across said grid and said opening, a majority of the fibers in said fabric are located within said opening, said fibers disposed therein that are directly adjacent said grid are oriented in a direction substantially parallel to said axis of said adjacent grid, the remaining fibers in said opening are in substantially random orientation, a minority of said fibers in said fabric being disposed on said grid and being oriented thereon in a direction substantially normal to the axis of said grid.
Claim 3
Dependent Claim 21 words
The battery separator of claim 1 wherein over 80% of the fibers in said nonwoven fabric are located within said openings.
Claim 4
Dependent Claim 31 words
The battery separator of claim 1 wherein said nonwoven fabric consists of a blend of thermoplastic and non-thermoplastic fibers, said thermoplastic fibers comprising at least 10% of the total fabric weight.
Claim 5
Dependent Claim 29 words
The battery separator of claim 1 wherein said nonwoven fabric consists of a 50%-50% blend of fibers of a polymer of vinyl acetate and vinyl chloride and acrylic fibers.
Claim 6
Dependent Claim 144 words
In a planar battery having, in staked relationship, a planar anode, a planar cathode, a planar separator disposed between said anode and cathode, a liquid electrolyte in contact with said anode, cathode and separator, the improvement comprising a planar separator comprising a generally rectangular supporting grid of a hot melt material, said grid having a generally rectangular opening therein; a nonwoven fabric disposed across said grid and said opening, a majority of the fibers in said fabric are located within said opening, said fibers disposed therein that are directly adjacent said grid are oriented in a direction substantially parallel to said axis of said grid, the remaining fibers in said opening are in substantially random orientation, a minority of said fibers in said fabric being disposed on said grid and being oriented thereon in a direction substantially normal to the axis of said grid.
Claim 7
Dependent Claim 144 words
In a planar battery having, in staked relationship, a planar anode, a planar cathode, a planar separator disposed between said anode and cathode, a liquid electrolyte in contact with said anode, cathode and separator, the improvement comprising a planar separator comprising a generally rectangular supporting grid of a hot melt material, said grid having a generally rectangular opening therein; a nonwoven fabric disposed across said grid and said opening, a majority of the fibers in said fabric are located within said opening, said fibers disposed therein that are directly adjacent said grid are oriented in a direction substantially parallel to said axis of said grid, the remaining fibers in said opening are in substantially random orientation, a minority of said fibers in said fabric being disposed on said grid and being oriented thereon in a direction substantially normal to the axis of said grid.
Claim 8
Dependent Claim 20 words
The battery of claim 5 wherein over 80% of the fibers in said nonwoven fabric are located within said openings.
Claim 9
Dependent Claim 30 words
The battery of claim 5 wherein said nonwoven fabric consists of a blend of thermoplastic and non-thermoplastic fibers, said thermoplastic fibers comprising at least 10% of the total fabric weight.
Claim 10
Dependent Claim 27 words
The battery of claim 5 wherein said nonwoven fabric consists of 50%-50% blend of fibers of a polymer of vinyl acetate and vinyl chloride and acrylic fibers.

References Cited (Backward Citations)

US1386650A Cited
GB454041A Cited
US2858352A Cited
US3969561A Cited
US4016319A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-09 1981-07-11 1982-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-09 1985-07-11 1986-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-09 1989-07-11 1990-01-10 $7700.00 Window Closed / Lapsed

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