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US4068039A Expired / Lapsed US ⏱️ 0.0 years remaining

Flow control agent for ultra thin epoxy resin powder coatings

Assignee: WR Grace and Co
•
Filing: 1976-10-21
•
Granted: 1978-01-10
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Expires: 1996-10-21
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Abstract

Abstract A thermosetting resin composition consisting essentially of a solid epoxy resin having a molecular weight in the range 1,000-4,000, 1-15% by weight of the epoxy resin of a curing agent therefor and 0.5 to 3.0% by weight of the composition of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000 to 15,000. The composition when melt compounded and milled to an average particle size diameter of 2-20 microns can be electrostatically deposited onto metallic surfaces such as can interiors to produce an ultra thin (0.3-1.0 mil thick) protective coating on curing.

Inventors

  • 👤 Donald Wayne Larsen
  • 👤 Jerrold Bain Billmyer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:01
CPC Classifications
C; C09; C09D; C09D163/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31529; Y10T428/31678; Y10T428/31692; Y10T428/31699

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 127 words
The process of coating a metal substrate which comprises electrostatically depositing on said substrate in an amount sufficient to attain a cured coating having a thickness in the range of 0.3-1.0 mil a particulate thermosetting resin composition consisting essentially of a solid epoxy resin formed from the reaction of bisphenol A and epichlorohydrin and having a molecular weight in the range 1,000-4,000, 1-15% by weight of the epoxy resin of a curing agent therefor and 0.5-3.0% by weight of the composition of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000-15,000, the particles of said composition having an average size diameter of 2-20 microns and thereafter heating said coated substrate to form a continuous coating thereon.
Claim 2
Dependent Claim 127 words
The process of coating a metal substrate which comprises electrostatically depositing on said substrate in an amount sufficient to attain a cured coating having a thickness in the range of 0.3-1.0 mil a particulate thermosetting resin composition consisting essentially of a solid epoxy resin formed from the reaction of bisphenol A and epichlorohydrin and having a molecular weight in the range 1,000-4,000, 1-15% by weight of the epoxy resin of a curing agent therefor and 0.5-3.0% by weight of the composition of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000-15,000, the particles of said composition having an average size diameter of 2-20 microns and thereafter heating said coated substrate to form a continuous coating thereon.
Claim 3
Dependent Claim 58 words
An article having a fused epoxy resin coating, said coating containing 1-15 parts by weight of the epoxy resin of a curing agent therefor and 0.5-3.0 parts by weight of the epoxy resin and curing agent of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000- 15,000.
Claim 4
Dependent Claim 58 words
An article having a fused epoxy resin coating, said coating containing 1-15 parts by weight of the epoxy resin of a curing agent therefor and 0.5-3.0 parts by weight of the epoxy resin and curing agent of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000- 15,000.
Claim 5
Dependent Claim 82 words
A coated article comprising a substrate and a coating thereon, said coating comprising the fused product of an intimate mixture of an epoxy resin formed from the reaction of bisphenol A and epichlorohydrin and having a molecular weight in the range 1,000-4,000, 1-15% by weight of the epoxy resin of a curing agent therefor and 0.5-3.0% by weight of the coating of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000-15,000.
Claim 6
Dependent Claim 82 words
A coated article comprising a substrate and a coating thereon, said coating comprising the fused product of an intimate mixture of an epoxy resin formed from the reaction of bisphenol A and epichlorohydrin and having a molecular weight in the range 1,000-4,000, 1-15% by weight of the epoxy resin of a curing agent therefor and 0.5-3.0% by weight of the coating of a flow control agent consisting essentially of liquid poly(ethyl acrylate) having a number average molecular weight in the range 5,000-15,000.

References Cited (Backward Citations)

US3058951A Cited
US3781380A Cited
US4009223A Cited
US4009224A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-09 1981-07-11 1982-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-09 1985-07-11 1986-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-09 1989-07-11 1990-01-10 $7700.00 Window Closed / Lapsed

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