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US4067765A Expired / Lapsed US ⏱️ 0.0 years remaining

Susceptor based bonding technique for plastic material utilizing oleaginous substance at the bonding interface

Assignee: Individual
•
Filing: 1976-09-17
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Granted: 1978-01-10
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Expires: 1996-09-17
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Abstract

Abstract A film of an oleaginous substance is interposed between the surfaces of plastic elements to be joined by a thermal bond. The heat necessary for bonding is obtained by the incorporation of heat generating particles in the bond region, either in the plastic element or in the film. The particles are indirectly heatable by a high frequency alternating magnetic field or other suitable field. This provides a rapid and efficient heating of the surfaces to the bonding temperature, with the oleaginous substance enhancing the bonding action and the properties of the bond.

Inventors

  • 👤 William C. Heller, Jr.
  • 👤 Alfred F. Leatherman

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 21:41
CPC Classifications
B; B29; B29C; B29C65/00; B29C65/02; B29C65/14; B29C65/1477; B29C65/148; B29C65/1483; B29C65/34; B29C65/36; B29C65/3604; B29C65/3608; B29C65/3612; B29C66/00; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/40; B29C66/41; B29C66/43; B29C66/70; B29C66/73; B29C66/739; B29C66/7392; B29C66/73921; B29C66/80; B29C66/81; B29C66/812; B29C66/8122; B29C65/1403; B29C65/1412; B29C65/3472; B29C65/3476; B29C65/3484; B29C65/3668; B29C65/3672; B29C65/3676; B29C65/368; B29C66/71; B29C66/7394; B29C66/73941; B29C66/818; B29C66/8181; B29C66/83; B29C66/832; B29C66/8322; B29C66/83221; B29K; B29K2995/00; B29K2995/0003; B29K2995/0008

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 125 words
A method for the thermal bonding of first and second plastic elements over a joinder interface portion comprising: interposing between the joinder interface portions a film of an oleaginous substance; juxtapositioning the elements so that the interface portions thereof to be joined are contiguous to form with the interposed film a joinder region including the film and the plastic material of such elements; incorporating within the joinder region heat generating particles generating heat in the particles upon exposure to a high frequency energy field; exposing the heat source particles to the high frequency energy field to heat the plastic material in the contiguous joinder interface portions to thermal bonding temperature; and retaining the joinder interface portions in intimate contact until a thermal bond is formed.
Claim 2
Independent Claim 125 words
A method for the thermal bonding of first and second plastic elements over a joinder interface portion comprising: interposing between the joinder interface portions a film of an oleaginous substance; juxtapositioning the elements so that the interface portions thereof to be joined are contiguous to form with the interposed film a joinder region including the film and the plastic material of such elements; incorporating within the joinder region heat generating particles generating heat in the particles upon exposure to a high frequency energy field; exposing the heat source particles to the high frequency energy field to heat the plastic material in the contiguous joinder interface portions to thermal bonding temperature; and retaining the joinder interface portions in intimate contact until a thermal bond is formed.
Claim 3
Dependent Claim 28 words
The method of claim 1 further defined as including a step of applying pressure over the joinder interface portions with the joinder interface portions at the bonding temperature.
Claim 4
Dependent Claim 17 words
The method of claim 2 including the applying of said pressure in the presence of said field.
Claim 5
Dependent Claim 20 words
The method of claim 1 including the step of cooling the joinder interface portion to accelerate formation of the bond.
Claim 6
Dependent Claim 26 words
The method of claim 1 wherein said interposing step includes providing a material selected from the group consisting of petroleum based oils, the lipids and grease.
Claim 7
Dependent Claim 40 words
The method of claim 1 wherein said step of incorporating heat source particles includes employing particles activated by exposure to a high frequency alternating magnetic field and said exposing step includes the creating of a high frequency alternating magnetic field.
Claim 8
Dependent Claim 45 words
The method of claim 6 wherein said exposing step is further defined as subjecting the contiguous joinder portions to a magnetic field having a frequency of from 0.4 to 5000 megahertz, and said particles are selected to generate heat as a result of hysteresis losses.
Claim 9
Dependent Claim 26 words
The method of claim 7 further defined as subjecting the contiguous joinder portions to a magnetic field having a frequency of from 2 to 30 megahertz.
Claim 10
Dependent Claim 16 words
The method of claim 6 further defined as incorporating a particulate susceptor comprising nonconductive ferromagnetic oxides.
Claim 11
Dependent Claim 31 words
The method of claim 9 further defined as incorporating particles selected from a class consisting of gamma Fe 2 O 3 and Fe 3 O 4 , in the plastic material.
Claim 12
Dependent Claim 46 words
The method of claim 9 further defined as incorporating susceptor particles selected from a class consisting of gamma Fe 2 O 3 and Fe 3 O 4 , and said exposing steps include creating a magnetic field having a frequency of from 2 to 30 megahertz.
Claim 13
Dependent Claim 29 words
The method of claim 1 further defined as incorporating susceptor particles heatable upon exposure to radiant energy and wherein said exposing step includes forming of a radiant energy field.
Claim 14
Dependent Claim 41 words
The method of claim 1 wherein the incorporating step is further defined as dispersing a particulate susceptor heatable upon exposure to an energy field in at least the contiguous joinder portion of at least one of the first and second materials.
Claim 15
Dependent Claim 23 words
The method of claim 13 further defined as dispersing a nonconductive ferromagnetic oxide particulate susceptor in the thermoplastic material forming the joinder portion.
Claim 16
Dependent Claim 25 words
The method of claim 13 further defined as dispersing a nonconductive ferromagnetic oxide susceptor particle having a particle size between 0.01 microns and 25 microns.
Claim 17
Dependent Claim 35 words
The method of claim 1 including the further step of dispersing plastic granules in the oleaginous film and selected of a plastic resulting in thermal bonding to said elements in the presence of said field.
Claim 18
Dependent Claim 15 words
The method of claim 16 further defined as dispersing susceptor particles into the plastic granules.
Claim 19
Independent Claim 100 words
A method for the thermal bonding of first and second thermoplastic elements over an interface joinder portion comprising: forming a mixture of an oleaginous substance and solid plastic particles bondably compatible with said elements, interposing a film of said mixture at the interface joinder portion, incorporating in the interface joinder portion dispersed susceptor particles heatable upon exposure to a high frequency energy field; and exposing the susceptor particles to the energy field to heat the interface joinder portion including said film and plastic particles to bonding temperature to form an integral thermal bond between the elements and the plastic particles.
Claim 20
Independent Claim 100 words
A method for the thermal bonding of first and second thermoplastic elements over an interface joinder portion comprising: forming a mixture of an oleaginous substance and solid plastic particles bondably compatible with said elements, interposing a film of said mixture at the interface joinder portion, incorporating in the interface joinder portion dispersed susceptor particles heatable upon exposure to a high frequency energy field; and exposing the susceptor particles to the energy field to heat the interface joinder portion including said film and plastic particles to bonding temperature to form an integral thermal bond between the elements and the plastic particles.
Claim 21
Dependent Claim 24 words
The method of claim 18 including the further step of mixing said susceptor particles into said mixture of oleaginous material and solid plastic particles.
Claim 22
Dependent Claim 22 words
The method of claim 18 including the step of embedding said susceptor particles into said plastic particles and then forming said mixture.
Claim 23
Dependent Claim 21 words
The method of claim 20 wherein said susceptor particles are of a size within the range of 0.01 to 25 microns.

References Cited (Backward Citations)

US2087480A Cited
US3158520A Cited
US3189702A Cited
US3840254A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-09 1981-07-11 1982-01-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-09 1985-07-11 1986-01-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-09 1989-07-11 1990-01-10 $7700.00 Window Closed / Lapsed

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