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US4066564A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing cobalt- and iron-containing ferromagnetic powder by heat-treatment in the presence of an oxidizing agent

Assignee: Fujifilm Holdings Corp
•
Filing: 1976-07-02
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Granted: 1978-01-03
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Expires: 1996-07-02
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Abstract

Abstract A Co- and Fe-containing ferromagnetic iron oxide powder having a high coercive force and improved stability to heat and pressure is produced by adding an aqueous alkali solution, an aqueous solution containing Co +2 ions, and an aqueous solution containing not more than 1 equivalent, based on the Co +2 ions, of Fe ions to a suspension of ferromagnetic iron oxide, and heating the mixture at a temperature of at least 80° C in the presence of an oxidizing agent. The ferromagnetic iron oxide powder is especially suitable for producing magnetic recording media.

Inventors

  • 👤 Koji Sasazawa
  • 👤 Shin-ichiro Dezawa
  • 👤 Tatsuji Kitamoto

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 18:28
CPC Classifications
G; G11; G11B; G11B5/00; G11B5/62; G11B5/68; G11B5/70; G11B5/706; G11B5/70626; G11B5/70642; G11B5/70678; G11B5/70684; G11B5/70694; C; C01; C01G; C01G49/00; C01G49/02; C01G49/06; C01G49/08; G11B5/70652; G11B5/70668; G11B5/70673; G11B5/70689; C01P; C01P2006/00; C01P2006/42

Claims Analysis

Total Claims: 22
Claim 1
Independent Claim 196 words
A process for producing a Co- and Fe-containing ferromagnetic iron oxide powder which comprises adding to a suspension of an acicular ferromagnetic iron oxide an oxidizing agent, an aqueous alkali solution, an aqueous solution containing Co +2 ions and an aqueous solution of Fe ions and heat treating the resultant mixture, at a temperature of at least about 80° C said CO +2 ions being present in said aqueous solution containing Co +2 ions in an amount of 0.5 to 10 atomic percent based on the amount of iron present in the acicular ferromagnetic iron oxide, said Fe ions being added to the suspension in an amount of at least 0.1 equivalent but not more than 1 equivalent based on the Co +2 ions, said aqueous alkali solution containing an amount of alkali such that after neutralizing the Co +2 ions and the Fe ions, the hydroxyl ion concentration is at least 0.5 mol/liter; and the amount of oxidizing agent, when it is a gas, is at least 0.1 liter/min per liter of the suspension and when it is a liquid or solid, the amount is at least 0.1 equivalent based on the Co +2 ions.
Claim 2
Dependent Claim 196 words
A process for producing a Co- and Fe-containing ferromagnetic iron oxide powder which comprises adding to a suspension of an acicular ferromagnetic iron oxide an oxidizing agent, an aqueous alkali solution, an aqueous solution containing Co +2 ions and an aqueous solution of Fe ions and heat treating the resultant mixture, at a temperature of at least about 80° C said CO +2 ions being present in said aqueous solution containing Co +2 ions in an amount of 0.5 to 10 atomic percent based on the amount of iron present in the acicular ferromagnetic iron oxide, said Fe ions being added to the suspension in an amount of at least 0.1 equivalent but not more than 1 equivalent based on the Co +2 ions, said aqueous alkali solution containing an amount of alkali such that after neutralizing the Co +2 ions and the Fe ions, the hydroxyl ion concentration is at least 0.5 mol/liter; and the amount of oxidizing agent, when it is a gas, is at least 0.1 liter/min per liter of the suspension and when it is a liquid or solid, the amount is at least 0.1 equivalent based on the Co +2 ions.
Claim 3
Dependent Claim 32 words
The process of claim 1 wherein said ferromagnetic iron oxide is maghemite, magnetite, a Berthollide iron oxide of the formula FeO x in which 1.33 <x <1.50, or partially oxidized metallic iron.
Claim 4
Dependent Claim 19 words
The process of claim 1 wherein the Fe ions are provided by adding a water-soluble ferrous or ferric salt.
Claim 5
Dependent Claim 47 words
The process of claim 3 wherein said ferrous salt is ferrous chloride, ferrous perchlorate, ferrous bromide, ferrous nitrate, ferrous iodide, ferrous sulfate or ferrous ammonium sulfate and said ferric salt is ferric chloride, ferric perchlorate, ferric bromide, ferric nitrate, ferric iodide, ferric sulfate, or ferric ammonium sulfate.
Claim 6
Dependent Claim 19 words
The process of claim 1 wherein the heat-treating is carried out at a temperature of 90° to 105° C.
Claim 7
Dependent Claim 33 words
The process of claim 1 wherein said oxidizing agent is selected from the group consisting of air, oxygen, hydrogen peroxide, nitrate ions, nitrite ions, chlorate ions, perchlorate ions, permanganate ions and chromate ions.
Claim 8
Dependent Claim 17 words
The process of claim 1 wherein the amount of the oxidizing agent is 0.1 to 10 liters/min.
Claim 9
Dependent Claim 17 words
The process of claim 1 wherein the amount of the oxidizing agent is 0.1 to 5 equivalents.
Claim 10
Dependent Claim 17 words
The process of claim 1 wherein the amount of the oxidizing agent is 0.5 to 2 equivalents.
Claim 11
Dependent Claim 30 words
The process of claim 1 wherein said aqueous solution containing Co +2 ions is an aqueous solution of a water-soluble cobalt salt or an aqueous solution containing divalent cobalt hydroxide.
Claim 12
Dependent Claim 28 words
The process of claim 10 wherein said water-soluble cobalt salt is an inorganic halide, an inorganic acid salt, an organic acid salt or a complex salt of cobalt.
Claim 13
Dependent Claim 18 words
The process of claim 1 wherein the amount of the Co +2 is 0.8 to 5 atomic percent.
Claim 14
Dependent Claim 25 words
The process of claim 1 wherein said alkali is an alkali hydroxide, an alkali carbonate, ammonia water, an aliphatic or aromatic amine, or mixtures thereof.
Claim 15
Dependent Claim 31 words
The process of claim 1 wherein an aqueous solution containing the Fe ions is added after the aqueous solution of Co +2 ions and the aqueous alkali solution have been added.
Claim 16
Dependent Claim 38 words
The process of claim 1 wherein the aqueous solution is divided into two equal portions, and one portion is added before adding the Fe ion solution and the other portion is added after adding the Fe ion solution.
Claim 17
Dependent Claim 32 words
The process of claim 15, wherein the oxidizing agent is added after adding the aqueous alkali solution and the solution containing the Co +2 ions and the solution containing the Fe ions.
Claim 18
Dependent Claim 21 words
The process of claim 1, wherein the oxidizing agent is added before the temperature is raised to the heat treating temperature.
Claim 19
Dependent Claim 23 words
The process of claim 1, wherein the aqueous alkali solution is added after the aqueous solution containing the Co +2 ions is added.
Claim 20
Dependent Claim 23 words
The process of claim 1, wherein the aqueous solution containing the Co +2 ions is added after the aqueous alkali solution is added.
Claim 21
Dependent Claim 15 words
The process of claim 1, wherein the heat-treating is carried out in the boiling state.
Claim 22
Dependent Claim 24 words
The process of claim 1, wherein the cobalt present in the Co- and Fe-containing ferromagnetic powder is not in the form of cobalt ferrite.

References Cited (Backward Citations)

US3075919A Cited
US3243375A Cited
JPS4022055Y1 Cited
DE2036612A1 Cited
DE2235383A1 Cited
DE2413430A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1981-01-02 1981-07-04 1982-01-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1985-01-02 1985-07-04 1986-01-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1989-01-02 1989-07-04 1990-01-03 $7700.00 Window Closed / Lapsed

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