Composite cast iron drier roll

Claim 2

A composite drier roll having a cylindrical ferrous metal surface with a primary hardfacing alloy coating mechanically and metallurgically bonded thereto, said ferrous metal substrate having a thermal conductivity relative to silver taken as 1 as substantially ambient temperature of at least about 0.06 calories/ sq.cm/cm/° C/sec, said primary alloy coating being a flame sprayed heat, corrosion and wear resistant iron-group metal-base alloy having a thickness ranging from about 0.01 to 0.15 inch, said hardfacing alloy consisting essentially of a total of up to about 30% by weight of a strong boride and carbide-forming solute metal in amounts ranging from about 5% to 25% Cr, 0 to about 15% Mo, 0 to about 15% W, up to about 3% C, about 0.5% to 5% B, about 0.5% to 6% Si and the balance essentially said iron-group metal, the amount of boron or carbon present in said alloy being sufficient to combine with a substantial amount of said refractory metal to provide a mechanically and metallurgically bonded alloy coating having a thermal conductivity at substantially ambient temperature relative to silver taken as 1 of at least about 0.05 calories/ sq.cm/cm° C.sec.

Claim 3

The composite drier roll of claim 1, wherein the metal surface is cast iron.

Claim 4

The composite drier roll of claim 1, including a ductile alloy layer intermediate the primary alloy coating and said ferrous metal surface, said ductile alloy being selected from the group consisting of a ductile nickel-base alloy of thickness less than the primary coat and less than 0.05 inch in thickness and a steel containing at least 95% iron and having a thickness ranging from about 0.01 to 0.13 inch.

Claim 5

The composite drier roll of claim 2, wherein the primary coating alloy is a nickel-base hardfacing alloy containing about 0.5 to 3% Si, about 1% to 5% B and 0 to 3% C.

Claim 6

The composite drier roll of claim 2, wherein the primary coating alloy is a cobalt-base hardfacing alloy containing about 0.5 to 3.5% Si, about 1 to 3% B and 0 to 3% C.

Claim 7

The composite drier roll of claim 2, wherein the primary coating alloy is an iron-base hardfacing alloy containing about 0.5 to 3% Si, about 1 to 3% B and 0 to 3% C.

Claim 8

A composite drier roll having a cylindrical ferrous metal surface with a primary hardfacing alloy coating mechanically and metallurgically bonded thereto through an intermediate ductile metal cushion coating, said ferrous metal surface having a thermal conductivity relative to silver taken as 1 at substantially ambient temperature of at least about 0.06 calories/sq.cm/cm/° C/sec, said primary alloy coating being a flame sprayed heat, corrosion and wear resistant iron-group metal-base alloy having a thickness ranging from about 0.01 to 0.15 inch, said hardfacing alloy consisting essentially of a total of up to about 30% by weight of a strong boride and carbideforming solute metal in amounts ranging from 5% to 25% Cr, 0 to about 15% Mo, 0 to about 15% W, up to about 3% C, about 0.5 to 5% B, about 0.5 to 6% Si and the balance essentially an iron-group metal, the amount of boron or carbon present in said alloy being sufficient to combine with a substantial amount of said refractory solute metal when present to provide a mechanically and metallurgically bonded alloy coating having a thermal conductivity at substantially ambient temperature relative to silver taken as 1 of at least about 0.05 calories/ sq.cm./cm/° C/sec, said intermediate ductile metal cushion coating being selected from the group consisting of a ductile nickel-base alloy coating of thickness less than the primary coat and less than about 0.05 inch and a steel containing at least 95% iron and having a thickness ranging from about 0.01 to 0.13 inch.

Claim 9

A composite drier roll having a cylindrical ferrous metal surface with a primary hardfacing alloy coating mechanically and metallurgically bonded thereto through an intermediate ductile metal cushion coating, said ferrous metal surface having a thermal conductivity relative to silver taken as 1 at substantially ambient temperature of at least about 0.06 calories/sq.cm/cm/° C/sec, said primary alloy coating being a flame sprayed heat, corrosion and wear resistant iron-group metal-base alloy having a thickness ranging from about 0.01 to 0.15 inch, said hardfacing alloy consisting essentially of a total of up to about 30% by weight of a strong boride and carbideforming solute metal in amounts ranging from 5% to 25% Cr, 0 to about 15% Mo, 0 to about 15% W, up to about 3% C, about 0.5 to 5% B, about 0.5 to 6% Si and the balance essentially an iron-group metal, the amount of boron or carbon present in said alloy being sufficient to combine with a substantial amount of said refractory solute metal when present to provide a mechanically and metallurgically bonded alloy coating having a thermal conductivity at substantially ambient temperature relative to silver taken as 1 of at least about 0.05 calories/ sq.cm./cm/° C/sec, said intermediate ductile metal cushion coating being selected from the group consisting of a ductile nickel-base alloy coating of thickness less than the primary coat and less than about 0.05 inch and a steel containing at least 95% iron and having a thickness ranging from about 0.01 to 0.13 inch.

Claim 10

The composite drier roll of claim 7, wherein the ferrous metal surface is cast iron.

Claim 11

The composite drier roll of claim 7, wherein the primary coating alloy is a nickel-base alloy containing about 0.5% to 3% Si, about 1% to 5% B, 0 to 3% C and the balance essentially nickel.

Claim 12

The composite drier roll of claim 7, wherein the primary coating alloy is a cobalt-base alloy containing about 0.5 to 3.5% Si, about 1 to 3% B, 0 to 3% C and the balance essentially cobalt.

Claim 13

The composite drier roll of claim 7, wherein the primary coating alloy is an iron-base alloy containing about 0.5 to 3% Si, about 1 to 3% B, 0 to 3% C and the balance essentially iron.