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US4064298A Expired / Lapsed US ⏱️ 0.0 years remaining

Flame-retardant polyamide fiber for use in carpets

Assignee: Honeywell International Inc
•
Filing: 1976-09-22
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Granted: 1977-12-20
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Expires: 1996-09-22
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Abstract

Abstract A flame-retardant polyamide fiber is prepared and made into a flame-retardant carpet. The polyamide fiber has incorporated therein from 1 to 15 percent by weight of zinc borate and from 1 to 15 percent of an organic halide which is substantially non-reactive with the polyamide except at temperatures above 300 DEG C. The flame-retardant fiber shows improved luster and improved colorfastness to light when dyed.

Inventors

  • 👤 Judd Leonard Schwartz
  • 👤 Richard Eugene Mayer

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 19:32
CPC Classifications
D; D01; D01F; D01F6/00; D01F6/88; D01F6/90; C; C08; C08K; C08K3/00; C08K3/38; C08K5/00; C08K5/02; D01F1/00; D01F1/02; D01F1/07; Y; Y10; Y10S; Y10S428/00; Y10S428/92; Y10S428/921; Y10S524/00; Y10S524/914; Y10T; Y10T428/00; Y10T428/23907; Y10T428/23979; Y10T428/23986; Y10T428/23993

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 123 words
A flame-retardant pile carpet having a relatively pliable primary backing and a tufted surface, said surface being comprised of polyamide fibers having incorporated therein from 1 to 15 percent of the total weight of an organic chloride containing from 50 to 80 percent by weight of chlorine, which is substantially non-reactive with said polyamide except at temperatures above 300° C. and from 1 to 15 percent of the total weight of zinc borate, said fibers being bonded to said backing with a bonding substance comprising a latex material and a hydrate material selected from the group consisting of aluminum hydroxide and hydrated aluminum oxide, the ratio by weight of said latex material to said hydrate material being within the range 1:2 to 1:4.5.
Claim 2
Dependent Claim 123 words
A flame-retardant pile carpet having a relatively pliable primary backing and a tufted surface, said surface being comprised of polyamide fibers having incorporated therein from 1 to 15 percent of the total weight of an organic chloride containing from 50 to 80 percent by weight of chlorine, which is substantially non-reactive with said polyamide except at temperatures above 300° C. and from 1 to 15 percent of the total weight of zinc borate, said fibers being bonded to said backing with a bonding substance comprising a latex material and a hydrate material selected from the group consisting of aluminum hydroxide and hydrated aluminum oxide, the ratio by weight of said latex material to said hydrate material being within the range 1:2 to 1:4.5.
Claim 3
Dependent Claim 10 words
The carpet of claim 1 wherein said polyamide is polycaprolactam.
Claim 4
Dependent Claim 15 words
The carpet of claim 1 wherein said latex material is an ethylene-vinyl chloride copolymer latex.
Claim 5
Dependent Claim 137 words
In a process for producing a pile carpet having a relatively pliable primary backing through which polyamide fibers are tufted, the improvements which comprises incorporating in said polyamide fibers from 1 to 15 percent of the total weight of an organic chloride containing from 50 to 80 percent by weight of chlorine, which is substantially non-reactive with said polyamide except at temperatures above 300° C. and from 1 to 15 percent of the total weight of zinc borate, and bonding said fibers to said backing with a bonding substance comprising a latex material and a hydrate material selected from the group consisting of aluminum hydroxide and hydrated aluminum oxide, the ratio by weight of said latex material to said hydrate material being within the range 1:2 to 1:4.5, whereby the carpet has improved flame-retardancy and superior luster.
Claim 6
Dependent Claim 137 words
In a process for producing a pile carpet having a relatively pliable primary backing through which polyamide fibers are tufted, the improvements which comprises incorporating in said polyamide fibers from 1 to 15 percent of the total weight of an organic chloride containing from 50 to 80 percent by weight of chlorine, which is substantially non-reactive with said polyamide except at temperatures above 300° C. and from 1 to 15 percent of the total weight of zinc borate, and bonding said fibers to said backing with a bonding substance comprising a latex material and a hydrate material selected from the group consisting of aluminum hydroxide and hydrated aluminum oxide, the ratio by weight of said latex material to said hydrate material being within the range 1:2 to 1:4.5, whereby the carpet has improved flame-retardancy and superior luster.
Claim 7
Dependent Claim 10 words
The process of claim 4 wherein said polyamide is polycaprolactam.
Claim 8
Dependent Claim 15 words
The process of claim 4 wherein said latex material is an ethylene-vinyl chloride copolymer latex.

References Cited (Backward Citations)

US3524761A Cited
US3663345A Cited
US3719547A Cited
US3733283A Cited
US3810861A Cited
US3897346A Cited
US3861992A Cited
US3874889A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-12-19 1981-06-20 1981-12-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-12-19 1985-06-20 1985-12-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-12-19 1989-06-20 1989-12-20 $7700.00 Window Closed / Lapsed

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