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US4064206A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for forming flexible fold lines in thermoplastic sheets

Assignee: Bank of America Corp
•
Filing: 1976-01-28
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Granted: 1977-12-20
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Expires: 1996-01-28
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Abstract

Abstract An edge forming tool is pressed into a thermoplastic sheet which is supported on an anvil or counter tool. The edge forming tool is maintained at a temperature below the melting temperature of the thermoplastic sheet and a high frequency electric field is established between the edge forming tool and the counter tool. The high frequency electric field softens the thermoplastic sheet which is deformed by the edge forming tool, Thereafter, the softened and deformed portions of the thermoplastic sheet are allowed to cool and re-harden before the sheet is folded to form a bend therein.

Inventors

  • 👤 Gerhard Seufert

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 10:05
CPC Classifications
B; B65; B65D; B65D5/00; B65D5/42; B65D5/4266; B29; B29C; B29C53/00; B29C53/02; B29C53/04; B29C53/06; B31; B31F; B31F1/00; B31F1/08; B29C35/00; B29C35/02; B29C35/12; B29C37/00; B29C37/0053; B29C37/0057; B31B; B31B50/00; B31B50/25; B31B50/252; B65D2301/00; B65D2301/20

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 150 words
A process for forming a container having flexible fold lines comprising: a. providing thermoplastic sheets suitable for use as container blanks, b. providing at least one forming tool and a substantially flat surface, c. placing the thermoplastic sheet between the forming tool and the flat surface, d. maintaining the temperature of the forming tool at a point between the softening temperature and the melting temperature of the thermoplastic sheet, e. creating a high frequency electric field between the forming tool and the flat surface to heat the thermoplastic sheet therebetween while pressing the forming tool into the sheet to a depth of at least 25% of the thickness of the sheet and forming bulges in the sheet adjacent to opposite sides of the tool, f. allowing the sheet to cool while maintaining the same in a substantially flat condition, and g. thereafter forming a flat folded container from the sheet.
Claim 2
Dependent Claim 150 words
A process for forming a container having flexible fold lines comprising: a. providing thermoplastic sheets suitable for use as container blanks, b. providing at least one forming tool and a substantially flat surface, c. placing the thermoplastic sheet between the forming tool and the flat surface, d. maintaining the temperature of the forming tool at a point between the softening temperature and the melting temperature of the thermoplastic sheet, e. creating a high frequency electric field between the forming tool and the flat surface to heat the thermoplastic sheet therebetween while pressing the forming tool into the sheet to a depth of at least 25% of the thickness of the sheet and forming bulges in the sheet adjacent to opposite sides of the tool, f. allowing the sheet to cool while maintaining the same in a substantially flat condition, and g. thereafter forming a flat folded container from the sheet.
Claim 3
Dependent Claim 27 words
A process in accordance with claim 1 including controlling the temperature of the tool by cooling a plate which is in heat transfer relation with the tool.
Claim 4
Dependent Claim 18 words
A process in accordance with claim 1 including using a thermoplastic sheet which is free from any plasticizer.
Claim 5
Dependent Claim 33 words
A process as claimed in claim 1 wherein the temperature of said forming tool is maintained at a point between 100° C and 20° C below the melting temperature of said thermoplastic sheet.
Claim 6
Dependent Claim 33 words
A process as claimed in claim 4 wherein the temperature of said forming tool is maintained at a point between 80° C and 60° C below the melting temperature of said thermoplastic sheet.
Claim 7
Dependent Claim 30 words
A process as claimed in claim 1 wherein said forming tool is pressed into said sheet to a depth of between 40 and 70% of the thickness of said sheet.
Claim 8
Dependent Claim 26 words
A process as claimed in claim 1 wherein said forming tool is pressed into said sheet with a pressure of 3 to 10 kp/cm 2 .

References Cited (Backward Citations)

US3379814A Cited
US3454694A Cited
US3900550A Cited
US3953056A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-12-19 1981-06-20 1981-12-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-12-19 1985-06-20 1985-12-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-12-19 1989-06-20 1989-12-20 $7700.00 Window Closed / Lapsed

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