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US4064088A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for the manufacture of urea-formaldehyde condensation polymers containing sulpho groups

Assignee: Martinswerk GmbH
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Filing: 1976-09-10
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Granted: 1977-12-20
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Expires: 1996-09-10
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Abstract

Abstract The invention relates to the manufacture of urea-formaldehyde condensation polymers containing sulpho groups. The starting material is a urea-formaldehyde precondensate, and a condensation polymer of naphthalenesulphonic acid and formaldehyde is used as the acid catalyst for the subsequent polycondensation of the urea-formaldehyde precondensate. The peculiarity of this polycondensation is that the condensation catalyst is incorporated into the polymer structure of the UF polymer. The products obtained according to the invention are distinguished by improved surface affinity coupled with interparticle porosity. They can be used as fillers, as adsorbents, as carriers and as thickeners.

Inventors

  • 👤 Alfred Renner

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 08:11
CPC Classifications
C; C08; C08J; C08J3/00; C08J3/12; C08G; C08G16/00; C08G16/02; C08G16/0212; C08G16/0218; C08G16/0237; C08J2361/00; Y; Y10; Y10S; Y10S524/00; Y10S524/916

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 180 words
In a process for the manufacture of urea-formaldehyde condensation products the improvement according to which highly disperse, solid urea-formaldehyde condensation products are formed which contain sulpho groups and consist of compact, spherical, agglomerated primary particles having a diameter of less than 1 μm, the process comprising polycondensing a precondensate (P) of urea and formaldehyde said precondensate being a cocondensate in which up to one-third of the urea is replaced by the corresponding molar amount of a comonomer selected from the group consisting of phenol, resorcinol, a cresol, salicylic acid, an acid amide, biuret, a hydantoin and a mixture thereof and a condensation polymer (N) of naphthalenesulphonic acid and formaldehyde in aqueous solution at temperatures of 20° to 100° C to form a gel, the components being added in such ratio that the molar ratio of formaldehyde to urea and the comonomer in the reaction mixture at the moment of gelling is 1.25 to 2, these molar ratios taking into account both the free starting products, formaldehyde, urea and comonomer, and the monomeric starting products chemically bound in the intermediate products.
Claim 2
Dependent Claim 180 words
In a process for the manufacture of urea-formaldehyde condensation products the improvement according to which highly disperse, solid urea-formaldehyde condensation products are formed which contain sulpho groups and consist of compact, spherical, agglomerated primary particles having a diameter of less than 1 μm, the process comprising polycondensing a precondensate (P) of urea and formaldehyde said precondensate being a cocondensate in which up to one-third of the urea is replaced by the corresponding molar amount of a comonomer selected from the group consisting of phenol, resorcinol, a cresol, salicylic acid, an acid amide, biuret, a hydantoin and a mixture thereof and a condensation polymer (N) of naphthalenesulphonic acid and formaldehyde in aqueous solution at temperatures of 20° to 100° C to form a gel, the components being added in such ratio that the molar ratio of formaldehyde to urea and the comonomer in the reaction mixture at the moment of gelling is 1.25 to 2, these molar ratios taking into account both the free starting products, formaldehyde, urea and comonomer, and the monomeric starting products chemically bound in the intermediate products.
Claim 3
Dependent Claim 48 words
A process according to claim 1 wherein up to one-third of the urea is replaced by the corresponding molar amount of the comonomer by employing a precondensate (P) of a correspondingly lower urea content and adding the particular comonomer to the reaction mixture before or during the polycondensation.
Claim 4
Dependent Claim 34 words
Highly disperse solid urea-formaldehyde condensation polymers which contain sulpho groups, consist of compact, spherical, agglomerated primary particles of diameter less than 1 μm, and are manufactured in accordance with the process of claim 1.
Claim 5
Dependent Claim 45 words
Pulverulent urea-formaldehyde condensation polymers according to claim 3, wherein the products have a specific surface area of 5 to 100 m 2 /g, a sulphur content of 0.2 to 2.0% by weight and an average diameter of the primary particles of 0.04 to 1 μm.
Claim 6
Dependent Claim 18 words
Urea-formaldehyde condensation polymers according to claim 3, the molar ratio of comonomer to urea being up to 1/2.

References Cited (Backward Citations)

GB515517A Cited
US2944046A Cited
US3553115A Cited
GB1318244A Cited
SU462846A1 Cited
GB1361045A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-12-19 1981-06-20 1981-12-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-12-19 1985-06-20 1985-12-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-12-19 1989-06-20 1989-12-20 $7700.00 Window Closed / Lapsed

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