Abstract In the preparation of plane or curved workpieces for welding together by means of an electron beam and wherein the weld takes the form of a full penetration joint, fusion lips are provided at the place where the lower welding bead forms. In the case where the workpieces are constituted by rotationally symmetrical thick-walled hollow bodies such as rotor discs for construction of turbo-machines which upon welding together form a closed cavity, the fusion lips have an annular configuration and are located at the inner radial contour of the welding interface. The workpieces are also provided with an arrangement for centering the lips and a metal foil is inserted between the lips to improve the toughness of the weld material, the foil having a carbon content lower than that of the parent metal of the workpieces.
In the method of welding together the adjoining end faces of two thick-walled rotationally symmetrical hollow bodies and which after completion of the welding operation establish closed and inaccessible hollow spaces and wherein the welding is effected by means of an electron beam movable along the outer surface of the bodies at the interface formed by the adjoining end faces and which produce a full-penetration type welded joint from the outer to the inner surfaces, the improvement wherein the end faces of the hollow bodies are provided with adjoining annular fusion lips extending radially inward at their inner surfaces, the side of each said fusion lip facing away from the end face to be welded having a substantially quadrant-shaped profile and the width of said lip at the exit point of the electron beam being at least equal to the diameter of the electron beam thereby resulting in formation of an inner bead therebetween.
Claim 2
Dependent Claim
154 words
In the method of welding together the adjoining end faces of two thick-walled rotationally symmetrical hollow bodies and which after completion of the welding operation establish closed and inaccessible hollow spaces and wherein the welding is effected by means of an electron beam movable along the outer surface of the bodies at the interface formed by the adjoining end faces and which produce a full-penetration type welded joint from the outer to the inner surfaces, the improvement wherein the end faces of the hollow bodies are provided with adjoining annular fusion lips extending radially inward at their inner surfaces, the side of each said fusion lip facing away from the end face to be welded having a substantially quadrant-shaped profile and the width of said lip at the exit point of the electron beam being at least equal to the diameter of the electron beam thereby resulting in formation of an inner bead therebetween.
Claim 3
Dependent Claim
83 words
The method as defined in claim 1 for welding together two thick-walled rotationally symmetrical hollow bodies wherein the end face of at least one of said bodies is provided with pressure-compensating slots which during the electron beam welding operation interconnect the closed hollow space within said bodies with a vacuum chamber until shortly before the welding operation is completed, the depth of said pressure-compensating slots perpendicular to the plane of the welding interface being less than half the diameter of the welding beam.