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US4062857A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for producing acrylonitrile polymer melt

Assignee: Japan Exlan Co Ltd
•
Filing: 1976-11-04
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Granted: 1977-12-13
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Expires: 1996-11-04
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Abstract

Abstract Process for producing an acrylonitrile polymer in a substantially melted state by polymerizing a monomer mixture composed mainly of acrylonitrile in the presence of water under a pressure above the autogenous pressure at a temperature of from 80° to 120° C so as to attain a polymerization rate of at least 45%.

Inventors

  • 👤 Toshiyuki Kobashi
  • 👤 Masahiko Ozaki
  • 👤 Kenichi Ono

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 02:30
CPC Classifications
C; C08; C08F; C08F220/00; C08F220/02; C08F220/42; C08F220/44

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 96 words
A process for producing an acrylonitrile polymer melt which comprises polymerizing a monomer mixing consisting of 50 - 98 mol percent acrylonitrile and the remainder composed of at least one different ethylenically unsaturated compound in a system in which water is present in a quantity within the range of 3 - 60 weight percent based on the total amount of the monomer mixture and the water, under a pressure above the self-generated pressure, at a temperature of 80° - 120° C., to convert at least 45 weight percent of the monomer mixture to the acrylonitrile polymer.
Claim 2
Dependent Claim 96 words
A process for producing an acrylonitrile polymer melt which comprises polymerizing a monomer mixing consisting of 50 - 98 mol percent acrylonitrile and the remainder composed of at least one different ethylenically unsaturated compound in a system in which water is present in a quantity within the range of 3 - 60 weight percent based on the total amount of the monomer mixture and the water, under a pressure above the self-generated pressure, at a temperature of 80° - 120° C., to convert at least 45 weight percent of the monomer mixture to the acrylonitrile polymer.
Claim 3
Dependent Claim 20 words
A process as claimed in claim 1 wherein the polymerization is conducted at a temperature of 85° - 115° C.
Claim 4
Dependent Claim 20 words
A process as claimed in claim 1 wherein the polymerization is conducted at a temperature of 90° - 110° C.
Claim 5
Dependent Claim 40 words
A process as claimed in claim 1 wherein the polymerization is conducted in a system in which water is present in an amount of 5 - 50% by weight based on the total amount of the monomer mixture and water.
Claim 6
Dependent Claim 40 words
A process as claimed in claim 1 wherein the polymerization is conducted in a system in which water is present in an amount of 10 - 35% by weight based on the total amount of the monomer mixture and water.
Claim 7
Dependent Claim 21 words
A process as claimed in claim 1 wherein the content of acrylonitrile in the monomer mixture is above 80 mol %.
Claim 8
Dependent Claim 22 words
A process as claimed in claim 1 wherein more than 50% by weight of the monomer mixture is converted into the polymer.
Claim 9
Dependent Claim 24 words
A process as claimed in claim 1 wherein about 55 to about 97% by weight of the monomer mixture is converted into the polymer.
Claim 10
Dependent Claim 20 words
A process as claimed in claim 1 which further comprises heating the acrylonitrile polymer melt at 130° - 250° C.
Claim 11
Dependent Claim 39 words
A process as claimed in claim 1 wherein the polymer melt is prepared in a reactor and is directly extruded into a zone characterized by lower temperature and lower pressure than in the reactor, to form fibers or films.

References Cited (Backward Citations)

US3701761A Cited
US3873508A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-12-12 1981-06-13 1981-12-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-12-12 1985-06-13 1985-12-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-12-12 1989-06-13 1989-12-13 $7700.00 Window Closed / Lapsed

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