Feedthrough assembly for lithium-iron sulfide cell

Claim 2

In an electrochemical cell comprising electrodes encased within a housing, there being a metallic rod comprised of molybdenum extending through the housing, said rod being in electrical connection with one electrode of the cell and serving as one terminal of the cell, a sealing and insulating construction for insulating the metallic rod from and bonding the rod to the outer housing comprising an electrically insulating body comprising a material selected from the group consisting of aluminum nitride, yittria, or mixtures thereof surrounding said rod and insulating it from said housing, a first molybdenum body which is integrally bonded to the insulating body and surrounding the rod and which is welded to said rod, and a second molybdenum body which is integrally bonded to the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and is bonded to the housing, said construction, the terminal rod and the outer housing, together with the bonds between them cooperating to produce a hermetic seal.

Claim 3

In an electrochemical cell comprising electrodes encased within a housing, there being a metallic rod comprised of molybdenum extending through the housing, said rod being in electrical connection with one electrode of the cell and serving as one terminal of the cell, a sealing and insulating construction for insulating the metallic rod from and bonding the rod to the outer housing comprising an electrically insulating body comprising a material selected from the group consisting of aluminum nitride, yittria, or mixtures thereof surrounding said rod and insulating it from said housing, a first molybdenum body which is at least partially embedded in the insulating body and surrounding the rod and which is welded to said rod a second molybdenum body which is at least partially embedded in the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a ring comprising molybdenum or tantalum, located intermediate said second molybdenum body and said housing and encircling the terminal rod but spaced apart from it, said ring being bonded to the second molybdenum body and bonded to the housing, the construction, the terminal rod and the housing, together with the bonds between them, cooperating to produce a hermetic seal.

Claim 4

In an electrochemical cell comprising electrodes encased within a housing, there being a metallic rod comprised of molybdenum extending through the housing, said rod being in electrical connection with one electrode of the cell and serving as one terminal of the cell, a sealing and insulating construction for insulating the metallic rod from and bonding the rod to the outer housing comprising an electrically insulating body comprising a material selected from the group consisting of aluminum nitride, yittria, or mixtures thereof surrounding said rod and insulating it from said housing, a first molybdenum body which is at least partially embedded in the insulating body and surrounding the rod and which is welded to said rod a second molybdenum body which is at least partially embedded in the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a ring comprising molybdenum or tantalum, located intermediate said second molybdenum body and said housing and encircling the terminal rod but spaced apart from it, said ring being bonded to the second molybdenum body and bonded to the housing, the construction, the terminal rod and the housing, together with the bonds between them, cooperating to produce a hermetic seal.

Claim 5

In a lithium-iron sulfide battery of the type comprising a lithium electrode, a fused electrolyte containing a lithium halide salt, and an iron sulfide electrode, the respective electrodes each being in contact with the electrolyte and separated from each other by the electrolyte, all being contained in a metal housing which serves as the negative terminal, there being a rod comprised of molybdenum and extending through the housing, said rod being in electrical connection with the iron sulfide electrode and serving as the positive terminal of said cell, the improvement wherein the positive terminal is insulated from the housing and the contents of the battery are sealed within said housing by a construction comprising an electrically insulating body comprising aluminum nitride surrounding the rod and insulating it from said housing, a first molybdenum body which is at least partially embedded in the insulating body and which is bonded and hermetically sealed to said rod by a molybdenum-rhenium weld fillet, a second molybdenum body which is at least partially embedded in the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a tantalum ring encircling the rod but spaced apart from it and bonded to the second molybdenum body and bonded to the housing, the construction providing a hermetic seal between the housing and the rod.

Claim 6

In a lithium-iron sulfide battery of the type comprising a lithium electrode, a fused electrolyte containing a lithium halide salt, and an iron sulfide electrode, the respective electrodes each being in contact with the electrolyte and separated from each other by the electrolyte, all being contained in a metal housing which serves as the negative terminal, there being a rod comprised of molybdenum and extending through the housing, said rod being in electrical connection with the iron sulfide electrode and serving as the positive terminal of said cell, the improvement wherein the positive terminal is insulated from the housing and the contents of the battery are sealed within said housing by a construction comprising an electrically insulating body comprising aluminum nitride surrounding the rod and insulating it from said housing, a first molybdenum body which is at least partially embedded in the insulating body and which is bonded and hermetically sealed to said rod by a molybdenum-rhenium weld fillet, a second molybdenum body which is at least partially embedded in the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a tantalum ring encircling the rod but spaced apart from it and bonded to the second molybdenum body and bonded to the housing, the construction providing a hermetic seal between the housing and the rod.

Claim 7

In a lithium-iron sulfide battery of the type comprising a lithium electrode, a fused electrolyte comprising a lithium halide salt, and an iron sulfide electrode, the respective electrodes each being in contact with the electrolyte and separated from each other by the electrolyte, all being contained in a metal housing which serves as the negative terminal, there being a rod comprised of molybdenum and extending through the housing, said rod being in electrical connection with the iron sulfide electrode and serving as the positive terminal of said cell, the improvement wherein the positive terminal is insulated from the housing and the contents of the battery are sealed within said housing by a construction comprising an electrically insulating body comprising aluminum nitride surrounding the rod and insulating it from said housing, said body having opposite faces spaced apart along the axis of said rod, and positioned along the axis such that one face is adjacent to the housing and the other face is remote from the housing, a first molybdenum body which is embedded in the remote face of the insulating body and which surrounds the rod and is bonded and hermetically sealed to said rod by a molybdenum-rhenium weld fillet, a second molybdenum body embedded in the adjacent face of the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a tantalum ring encircling the rod but spaced from it and bonded to the second molybdenum body and bonded to the housing, the construction providing a hermetic seal between the housing and the rod.

Claim 8

In a lithium-iron sulfide battery of the type comprising a lithium electrode, a fused electrolyte comprising a lithium halide salt, and an iron sulfide electrode, the respective electrodes each being in contact with the electrolyte and separated from each other by the electrolyte, all being contained in a metal housing which serves as the negative terminal, there being a rod comprised of molybdenum and extending through the housing, said rod being in electrical connection with the iron sulfide electrode and serving as the positive terminal of said cell, the improvement wherein the positive terminal is insulated from the housing and the contents of the battery are sealed within said housing by a construction comprising an electrically insulating body comprising aluminum nitride surrounding the rod and insulating it from said housing, said body having opposite faces spaced apart along the axis of said rod, and positioned along the axis such that one face is adjacent to the housing and the other face is remote from the housing, a first molybdenum body which is embedded in the remote face of the insulating body and which surrounds the rod and is bonded and hermetically sealed to said rod by a molybdenum-rhenium weld fillet, a second molybdenum body embedded in the adjacent face of the insulating body and surrounding the rod but spaced apart and electrically insulated from both the rod and the first molybdenum body, and a tantalum ring encircling the rod but spaced from it and bonded to the second molybdenum body and bonded to the housing, the construction providing a hermetic seal between the housing and the rod.