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US4060589A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for reducing NOx and/or SOx in feed gas streams

Assignee: Union Oil Company of California
•
Filing: 1976-01-26
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Granted: 1977-11-29
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Expires: 1996-01-26
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Abstract

Abstract A process is disclosed whereby NOx and SOx components contained in stack gases are simultaneously reduced to N2 and H2S, respectively, by passing said stack gases (which also contain steam and usually some oxygen) over bituminous coke at between about 900 DEG and 1600 DEG F.

Inventors

  • 👤 Robert H. Hass
  • 👤 Michael H. Gibson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:54
CPC Classifications
C; C01; C01B; C01B17/00; C01B17/16; C01B17/164

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 292 words
In a process for removing SO x components from an industrial stack gas stream also comprising O 2 and water vapor, said water vapor being present in a concentration in excess of three times the molar percentage of SO x components, wherein said SO x components are converted to H 2 s, which H 2 s is subsequently removed, the improvement comprising: 1. contacting said stack gas stream with a solid carbonaceous material in a combustion zone maintained at a peak temperature between about 900° and 1600° F so as to (a) convert at least some of said SO x components to H 2 S and COS, (b) consume essentially all of said O 2 in combustion of said carbonaceous material, and (c) consume a portion of said water vapor by reaction with said carbonaceous material to form CO and H 2 , thereby producing a gaseous effluent of reduced SO x content but containing water vapor, H 2 S, COS, residual SO x components, and at least sufficient H 2 and CO for the reduction of said residual SO x components to H 2 S in step (2) hereinafter; 2. contacting said gaseous effluent from step (1) with a solid catalyst comprising cobalt and molybdenum at a temperature between about 300° and 800° F so as to (a) reduce at least some of said residual SO x components to H 2 S and (b) convert essentially all of said COS and H 2 S and essentially all of said CO to CO 2 and H 2 by reaction with water vapor; 3. withdrawing a purified gas stream containing H 2 S as essentially the only gaseous sulfur component therein; and 4. removing said H 2 S from said purified gas stream.
Claim 2
Dependent Claim 292 words
In a process for removing SO x components from an industrial stack gas stream also comprising O 2 and water vapor, said water vapor being present in a concentration in excess of three times the molar percentage of SO x components, wherein said SO x components are converted to H 2 s, which H 2 s is subsequently removed, the improvement comprising: 1. contacting said stack gas stream with a solid carbonaceous material in a combustion zone maintained at a peak temperature between about 900° and 1600° F so as to (a) convert at least some of said SO x components to H 2 S and COS, (b) consume essentially all of said O 2 in combustion of said carbonaceous material, and (c) consume a portion of said water vapor by reaction with said carbonaceous material to form CO and H 2 , thereby producing a gaseous effluent of reduced SO x content but containing water vapor, H 2 S, COS, residual SO x components, and at least sufficient H 2 and CO for the reduction of said residual SO x components to H 2 S in step (2) hereinafter; 2. contacting said gaseous effluent from step (1) with a solid catalyst comprising cobalt and molybdenum at a temperature between about 300° and 800° F so as to (a) reduce at least some of said residual SO x components to H 2 S and (b) convert essentially all of said COS and H 2 S and essentially all of said CO to CO 2 and H 2 by reaction with water vapor; 3. withdrawing a purified gas stream containing H 2 S as essentially the only gaseous sulfur component therein; and 4. removing said H 2 S from said purified gas stream.
Claim 3
Dependent Claim 46 words
A process as defined in claim 1 wherein said SO x consists essentially of SO 2 , said peak temperature is greater than 1250° F, and said carbonaceous material is selected from the class consisting of coal, coke, and char obtained from the pyrolysis of coal.
Claim 4
Dependent Claim 33 words
A process as defined in claim 2 wherein said stack gas stream contains solid particulate matter, of which particulate matter at least a portion is removed therefrom by said contacting of step (1).
Claim 5
Dependent Claim 34 words
A process as defined in claim 3 wherein said stack gas stream contains essentially no H 2 and said gaseous effluent from step (1) contains at least about 0.1 mol % H 2 .
Claim 6
Dependent Claim 33 words
A process as defined in claim 1 wherein said industrial stack gas contains NO x components and wherein at least some of said NO x is converted to N 2 in step (1).
Claim 7
Dependent Claim 33 words
A process as defined in claim 5 wherein said industrial stack gas contains water vapor in a concentration in excess of three times the molar percentage of SO x plus NO x components.
Claim 8
Dependent Claim 46 words
A process as defined in claim 6 wherein said SO x consists essentially of SO 2 , said peak temperature is greater than 1250° F, and said carbonaceous material is selected from the class consisting of coal, coke, and char obtained from the pyrolysis of coal.
Claim 9
Dependent Claim 36 words
A process as defined in claim 7 wherein said stack gas stream contains solid particulate matter, of which particulate matter at least a portion is removed from said stack gas by said contacting of step (1).
Claim 10
Dependent Claim 34 words
A process as defined in claim 8 wherein said stack gas stream contains essentially no H 2 and said gaseous effluent from step (1) contains at least about 0.1 mol % H 2 .

References Cited (Backward Citations)

US224426A Cited
US1407323A Cited
GB350124A Cited
GB437236A Cited
GB471668A Cited
DE1222901B Cited
US3795730A Cited
US3810972A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-28 1981-05-30 1981-11-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-28 1985-05-30 1985-11-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-28 1989-05-30 1989-11-29 $7700.00 Window Closed / Lapsed

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