US4059551A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Mortar compositions
Assignee: Tile Council of America Inc
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Filing: 1974-09-04
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Granted: 1977-11-22
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Expires: 1994-09-04
Abstract
Abstract Novel aqueous non-hydraulic mortar compositions are disclosed comprising a film-forming, water-dispersible, room temperature cross-linkable polymer and a water-insoluble filler. Setting and grouting of ceramic tile by these compositions are also disclosed.
Inventors
- 👤 Davis S. Weiant
- 👤 Frank E. Bernett
- 👤 William R. Velivis
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-03 11:36
CPC Classifications
C; C08; C08K; C08K13/00; C08K13/02; C04; C04B; C04B26/00; C04B26/02
Claims Analysis
Total Claims: 23
Claim 1
Independent Claim
161 words
An aqueous mortar composition having a viscosity in the range of 10,000 to 1,200,000 cps comprising a film-forming, room temperature cross-linkable polymer in the form of an emulsion, suspension, dispersion or partial solution, having substituents on the polymer chain selected from the group consisting of epoxy, hydroxy, methylol, carboxy, ester, α-olefin, isocyanate, methylol acrylamide, amino, N-methylol amide, internal double bond and combinations thereof, wherein said substituents are capable of reacting at room temperature to cross-link said polymer, a water-insoluble filler selected from the group consisting of glass, quartz, silica, limestone, barytes, wollastonite, mica, flint powder, kryolite, alumina trihydrate, talc, pyrophyllite, zinc oxide and mixtures thereof, and a cross-linking aid which is an acidic catalyst selected from the group consisting of inorganic and organic salts, organic acids, and amine acid-addition salts, said polymer comprising from 2% to 16% by weight, and said filler from 50% to 90% by weight of the total aqueous composition and wherein said composition is a non-hydraulic mortar.
Claim 2
Dependent Claim
161 words
An aqueous mortar composition having a viscosity in the range of 10,000 to 1,200,000 cps comprising a film-forming, room temperature cross-linkable polymer in the form of an emulsion, suspension, dispersion or partial solution, having substituents on the polymer chain selected from the group consisting of epoxy, hydroxy, methylol, carboxy, ester, α-olefin, isocyanate, methylol acrylamide, amino, N-methylol amide, internal double bond and combinations thereof, wherein said substituents are capable of reacting at room temperature to cross-link said polymer, a water-insoluble filler selected from the group consisting of glass, quartz, silica, limestone, barytes, wollastonite, mica, flint powder, kryolite, alumina trihydrate, talc, pyrophyllite, zinc oxide and mixtures thereof, and a cross-linking aid which is an acidic catalyst selected from the group consisting of inorganic and organic salts, organic acids, and amine acid-addition salts, said polymer comprising from 2% to 16% by weight, and said filler from 50% to 90% by weight of the total aqueous composition and wherein said composition is a non-hydraulic mortar.
Claim 3
Dependent Claim
37 words
The composition of claim 1 wherein the acidic catalyst is selected from the group consisting of magnesium chloride, ammonium sulfate, ammonium bromide, ammonium thiocyanate, dichloroacetic acid, p-toluene sulfonic acid, citric acid, oxalic acid, sulfamic acid and 2-methyl-2-aminopropanol-1-hydrochloride.
Claim 4
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are epoxy groups.
Claim 5
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are hydroxy groups.
Claim 6
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are methylol groups.
Claim 7
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are carboxy groups.
Claim 8
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are ester groups.
Claim 9
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are α-olefin groups.
Claim 10
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are isocyanate groups.
Claim 11
Dependent Claim
16 words
The composition of claim 1 wherein said substituents on the polymer chain are methylol acrylamide groups.
Claim 12
Dependent Claim
15 words
The composition of claim 1 wherein said substituents on the polymer chain are amino groups.
Claim 13
Dependent Claim
16 words
The composition of claim 1 wherein said substituents on the polymer chain are N-methylol amide groups.
Claim 14
Dependent Claim
30 words
A composition as claimed in claim 1 wherein said catalyst is an acidic catalyst present in an amount to provide from 0.03% to 2.0% by weight of the total composition.
Claim 15
Dependent Claim
13 words
A composition as claimed in claim 1 wherein an activating agent is included.
Claim 16
Dependent Claim
17 words
A composition as claimed in claim 1 wherein said polymer is substantially emulsified in the aqueous composition.
Claim 17
Dependent Claim
12 words
A composition as claimed in claim 1 wherein said filler is glass.
Claim 18
Dependent Claim
12 words
A composition as claimed in claim 1 wherein said filler is quartz.
Claim 19
Dependent Claim
12 words
A composition as claimed in claim 1 wherein said filler is silica.
Claim 20
Dependent Claim
13 words
A composition as claimed in claim 1 wherein said filler is alumina trihydrate.
Claim 21
Dependent Claim
19 words
A composition as claimed in claim 1 wherein said filler is a mixture of glass, alumina trihydrate and silica.
Claim 22
Dependent Claim
26 words
A composition as claimed in claim 1 wherein there is present a water-soluble, water-retentive agent selected from the group consisting of methyl cellulose and hydroxyethyl cellulose.
Claim 23
Dependent Claim
13 words
A composition as claimed in claim 14 wherein said activating agent is formaldehyde.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-11-21 | 1981-05-23 | 1981-11-22 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-11-21 | 1985-05-23 | 1985-11-22 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-11-21 | 1989-05-23 | 1989-11-22 | $7700.00 | Window Closed / Lapsed |