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US4059551A Expired / Lapsed US ⏱️ 0.0 years remaining

Mortar compositions

Assignee: Tile Council of America Inc
•
Filing: 1974-09-04
•
Granted: 1977-11-22
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Expires: 1994-09-04
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Abstract

Abstract Novel aqueous non-hydraulic mortar compositions are disclosed comprising a film-forming, water-dispersible, room temperature cross-linkable polymer and a water-insoluble filler. Setting and grouting of ceramic tile by these compositions are also disclosed.

Inventors

  • 👤 Davis S. Weiant
  • 👤 Frank E. Bernett
  • 👤 William R. Velivis

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:36
CPC Classifications
C; C08; C08K; C08K13/00; C08K13/02; C04; C04B; C04B26/00; C04B26/02

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 161 words
An aqueous mortar composition having a viscosity in the range of 10,000 to 1,200,000 cps comprising a film-forming, room temperature cross-linkable polymer in the form of an emulsion, suspension, dispersion or partial solution, having substituents on the polymer chain selected from the group consisting of epoxy, hydroxy, methylol, carboxy, ester, α-olefin, isocyanate, methylol acrylamide, amino, N-methylol amide, internal double bond and combinations thereof, wherein said substituents are capable of reacting at room temperature to cross-link said polymer, a water-insoluble filler selected from the group consisting of glass, quartz, silica, limestone, barytes, wollastonite, mica, flint powder, kryolite, alumina trihydrate, talc, pyrophyllite, zinc oxide and mixtures thereof, and a cross-linking aid which is an acidic catalyst selected from the group consisting of inorganic and organic salts, organic acids, and amine acid-addition salts, said polymer comprising from 2% to 16% by weight, and said filler from 50% to 90% by weight of the total aqueous composition and wherein said composition is a non-hydraulic mortar.
Claim 2
Dependent Claim 161 words
An aqueous mortar composition having a viscosity in the range of 10,000 to 1,200,000 cps comprising a film-forming, room temperature cross-linkable polymer in the form of an emulsion, suspension, dispersion or partial solution, having substituents on the polymer chain selected from the group consisting of epoxy, hydroxy, methylol, carboxy, ester, α-olefin, isocyanate, methylol acrylamide, amino, N-methylol amide, internal double bond and combinations thereof, wherein said substituents are capable of reacting at room temperature to cross-link said polymer, a water-insoluble filler selected from the group consisting of glass, quartz, silica, limestone, barytes, wollastonite, mica, flint powder, kryolite, alumina trihydrate, talc, pyrophyllite, zinc oxide and mixtures thereof, and a cross-linking aid which is an acidic catalyst selected from the group consisting of inorganic and organic salts, organic acids, and amine acid-addition salts, said polymer comprising from 2% to 16% by weight, and said filler from 50% to 90% by weight of the total aqueous composition and wherein said composition is a non-hydraulic mortar.
Claim 3
Dependent Claim 37 words
The composition of claim 1 wherein the acidic catalyst is selected from the group consisting of magnesium chloride, ammonium sulfate, ammonium bromide, ammonium thiocyanate, dichloroacetic acid, p-toluene sulfonic acid, citric acid, oxalic acid, sulfamic acid and 2-methyl-2-aminopropanol-1-hydrochloride.
Claim 4
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are epoxy groups.
Claim 5
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are hydroxy groups.
Claim 6
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are methylol groups.
Claim 7
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are carboxy groups.
Claim 8
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are ester groups.
Claim 9
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are α-olefin groups.
Claim 10
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are isocyanate groups.
Claim 11
Dependent Claim 16 words
The composition of claim 1 wherein said substituents on the polymer chain are methylol acrylamide groups.
Claim 12
Dependent Claim 15 words
The composition of claim 1 wherein said substituents on the polymer chain are amino groups.
Claim 13
Dependent Claim 16 words
The composition of claim 1 wherein said substituents on the polymer chain are N-methylol amide groups.
Claim 14
Dependent Claim 30 words
A composition as claimed in claim 1 wherein said catalyst is an acidic catalyst present in an amount to provide from 0.03% to 2.0% by weight of the total composition.
Claim 15
Dependent Claim 13 words
A composition as claimed in claim 1 wherein an activating agent is included.
Claim 16
Dependent Claim 17 words
A composition as claimed in claim 1 wherein said polymer is substantially emulsified in the aqueous composition.
Claim 17
Dependent Claim 12 words
A composition as claimed in claim 1 wherein said filler is glass.
Claim 18
Dependent Claim 12 words
A composition as claimed in claim 1 wherein said filler is quartz.
Claim 19
Dependent Claim 12 words
A composition as claimed in claim 1 wherein said filler is silica.
Claim 20
Dependent Claim 13 words
A composition as claimed in claim 1 wherein said filler is alumina trihydrate.
Claim 21
Dependent Claim 19 words
A composition as claimed in claim 1 wherein said filler is a mixture of glass, alumina trihydrate and silica.
Claim 22
Dependent Claim 26 words
A composition as claimed in claim 1 wherein there is present a water-soluble, water-retentive agent selected from the group consisting of methyl cellulose and hydroxyethyl cellulose.
Claim 23
Dependent Claim 13 words
A composition as claimed in claim 14 wherein said activating agent is formaldehyde.

References Cited (Backward Citations)

US3240736A Cited
US3421277A Cited
US3518217A Cited
US3779800A Cited
US3714107A Cited
US3554942A Cited
US3706696A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-11-21 1981-05-23 1981-11-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-11-21 1985-05-23 1985-11-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-11-21 1989-05-23 1989-11-22 $7700.00 Window Closed / Lapsed

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