Electrical insulation of metallic conductors

Claim 1

A process for the electrical insulation of metallic conductors by coating wires with aqueous dispersions, of from 10 to 60 percent by weight, of polymeric organic coating materials, which process comprises the following steps which are carried out in a single cycle: introducing a starting dispersion of the coating material into a storage zone; continuously withdrawing a part of the dispersion from the storage zone and feeding said part to a dispersing zone where it is homogenized and brought to a mean particle size of less than 10μu, while keeping the temperature of the dispersion below 60° C; optionally cooling the dispersion to below 40° C in a cooling zone; feeding the dispersion continuously to a fractionating zone in which it is separated, according to particle size, into a fine fraction having a mean particle size of from 0.2 to 2μu and containing practically no particles larger than 6μu, and (b) a coarse fraction which contains larger particles and is recycled to the storage zone; and finally, passing the fine fraction, at below 40° C, continuously through one or more coating zones and then recycled to the storage zone, and at the same time one or more wires of diameter greater than 0.05 mm are drawn through coating zones(s) and provided with a coating which is then baked where one or more wires having a diameter greater than 0.05 mm are drawn through said coating zone(s) and coated therein, which coating is then baked, the excess of the film fraction of the aqueous dispersion being recycled to the storage zone.