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US4056410A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for preparing acicular iron powders containing titanium and tin, and the resulting powders when so prepared

Assignee: Montedison SpA
•
Filing: 1975-11-28
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Granted: 1977-11-01
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Expires: 1995-11-28
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Abstract

Abstract A process is disclosed for preparing metallic powders based on iron and suitable for magnetic recording, starting from acicular particles of an iron compound selected from the class consisting of α-Fe 2 O 3 , α-FeOOH and Fe 3 O 4 , by reduction with a gas containing more than 50% by volume of hydrogen, characterized in that the particles of the iron compound are treated with titanium, in the form of TiO(OH) 2 or TiO 2 , and with tin, in the form of Sn(OH) 2 or SnO(OH) 2 ; after which they are subjected to at least a heat treatment in air at 400°-550° C; and finally to a reducing treatment at 340°-420° C. The titanium is employed in an amount of 0.5-1% by weight, calculated as TiO 2 , and the tin in an amount of 3-6% by weight, based on pure iron. Prior to reduction, the particles of the iron compound may be treated not only with titanium and tin, but also with cobalt and/or silica, the cobalt in an amount not exceeding 6% by weight with respect to pure iron and the silica in an amount not exceeding 5% by weight with respect to pure iron. The metallic powders based on iron suitable for magnetic recording, and containing 0.5-1% by weight, with respect to pure iron, of titanium calculated as TiO 2 , and 3-6% by weight of Sn, with respect to pure iron, and having an average particle length ranging from 0.3 to 1μ and an average particle diameter ranging from 0.1 to 0.4 μ; with or without a maximum of not more than 5% by weight of SiO 2 with respect to pure iron and not more than 6% by weight of Co with respect to pure iron, are also disclosed.

Inventors

  • 👤 Ariello Rolando Corradi
  • 👤 Giuliano Fagherazzi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 00:53
CPC Classifications
B; B22; B22F; B22F9/00; B22F9/16; B22F9/18; B22F9/20; B22F9/22

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 160 words
A process for preparing metallic powders based on iron and suitable for magnetic recording, starting from acicular particles of an iron compound selected from the class consisting of α-Fe 2 O 3 , α-FeOOOH, and Fe 3 O 4 , comprising the sequential steps of (a) adding to the said acicular particles of the iron compound titanium, in the form of TiO(OH) 2 or TiO 2 , and tin, in the form of Sn(OH) 2 or SnO(OH) 2 ; (b) thereafter subjecting same to at least one treatment in air at 400°-550° C,; and finally (c) subjecting the mixture to reductionat 340°-420° C with a gas containing more than 50% by volume of hydrogen; the titanium being introduced into the particles of the iron compound in an amount of 0.5 - 1% by weight, calculated as TiO 2 , and the tin being introduced in an amount of 3 - 6% by weight, these percentages being referred to pure iron.
Claim 2
Dependent Claim 160 words
A process for preparing metallic powders based on iron and suitable for magnetic recording, starting from acicular particles of an iron compound selected from the class consisting of α-Fe 2 O 3 , α-FeOOOH, and Fe 3 O 4 , comprising the sequential steps of (a) adding to the said acicular particles of the iron compound titanium, in the form of TiO(OH) 2 or TiO 2 , and tin, in the form of Sn(OH) 2 or SnO(OH) 2 ; (b) thereafter subjecting same to at least one treatment in air at 400°-550° C,; and finally (c) subjecting the mixture to reductionat 340°-420° C with a gas containing more than 50% by volume of hydrogen; the titanium being introduced into the particles of the iron compound in an amount of 0.5 - 1% by weight, calculated as TiO 2 , and the tin being introduced in an amount of 3 - 6% by weight, these percentages being referred to pure iron.
Claim 3
Dependent Claim 78 words
A process according to claim 1, wherein the titanium is introduced by: preparing a suspension of α-Fe 2 O 3 , α-FeOOH or Fe 3 O 4 in ethyl alcohol; adding an alcoholic solution of TiCl 4 l in an amount varying according to the amount of titanium to be introduced; precipitating TiO(OH) 2 , at a temperature ranging from room temperature to 60° C, by the addition of water; and filtering, washing and drying the resulting mass.
Claim 4
Dependent Claim 77 words
A process according to claim 1, wherein the titanium is introduced by: preparing a fluid paste of α-Fe 2 O 3 , α-FeOOH or Fe 3 O 4 in ethyl alcohol; adding a titanium organic salt in alcoholic solution, in an amount varying according to the percentage of titanium to be introduced; impregnating the iron compound with the titanium organic salt at a temperature ranging from room temperature to 60° C; and drying the mass so obtained.
Claim 5
Dependent Claim 93 words
A process according to claim 1, wherein the tin is introduced by: preparing a suspension of α-Fe 2 O 3 , α-FeOOH or Fe 3 O 4 in water; adding an acid solution of a tin salt in an amount varying according to the percentage of tin to be introduced; precipitating Sn(OH) 2 or SnO(OH) 2 at a temperature between room temperature and 60° C, bringing the pH to a value ranging from 3 to 5 by the addition of NH 4 OH or NaOH; and filtering, washing and drying the thus-obtained mass.
Claim 6
Dependent Claim 78 words
A process according to claim 1, wherein in step (a) the acicular particles of the iron compound are treated not only with titanium and tin, but also with cobalt and/or silica; the cobalt being introduced into the particles of iron compound in an amount not exceeding 6% by weight with respect to pure iron, and the silica being introduced into the particles of iron compound in an amount not exceeding 5% by weight with respect to pure iron.
Claim 7
Dependent Claim 66 words
A process according to claim 5, wherein the cobalt is introduced by: preparing a fluid paste of α-Fe 2 O 3 , αFeOOH or Fe 3 O 4 in water; adding a cobalt acetate solution in an amount varying according to the percentage of cobalt to be introduced; heating the mass to 50°-80° C, under stirring, until it becomes pasty; and drying the mass thus obtained.
Claim 8
Dependent Claim 91 words
A process according to claim 5, wherein the silica is introduced by: preparing a suspension of α-Fe 2 O 3 , α-FeOOH or Fe 3 O 4 in water; adding an aqueous solution of Na 2 SiO 3 in an amount varying according to the percentage of SiO 2 to be introduced; precipitating SiO 2 at a temperature ranging from room temperature to 60° C, bringing the pH to a value not exceeding 6 by addition of HCl or HNO 3 ; and filtering, washing and drying the mass thus obtained.
Claim 9
Dependent Claim 18 words
A process according to claim 1, wherein the tin is introduced prior to the introduction of the titanium.
Claim 10
Dependent Claim 18 words
Metallic powders based on iron suitable for magnetic recording, when prepared by a process according to claim 1.

References Cited (Backward Citations)

US2651105A Cited
US3598568A Cited
US3607220A Cited
GB1265768A Cited
US3634063A Cited
US3669643A Cited
US3702270A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-31 1981-05-02 1981-11-01 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-31 1985-05-02 1985-11-01 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-31 1989-05-02 1989-11-01 $7700.00 Window Closed / Lapsed

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