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US4055705A Expired / Lapsed US ⏱️ 0.0 years remaining

Thermal barrier coating system

Assignee: National Aeronautics and Space Administration
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Filing: 1976-05-14
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Granted: 1977-10-25
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Expires: 1996-05-14
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Abstract

Abstract A coating system which contains a bond coating and a thermal barrier coating is applied to metal surfaces such as turbine blades and which provides both low thermal conductivity and improved adherence when exposed to high temperature gases or liquids. The bond coating contains NiCrAlY and the thermal barrier coating contains a reflective oxide. The reflective oxides ZrO2-Y2O3 and ZrO2-MgO have demonstrated significant utility in high temperature turbine applications.

Inventors

  • 👤 Stephan Stecura
  • 👤 Curt H. Leibert

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 06:18
CPC Classifications
B; B23; B23K; B23K20/00; B23K20/22; B23K20/233; C; C23; C23C; C23C28/00; C23C28/30; C23C28/32; C23C28/321; C23C28/3215; C23C28/34; C23C28/341; C23C28/345; C23C28/3455; Y; Y02; Y02T; Y02T50/00; Y02T50/60; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12535; Y10T428/12611; Y10T428/12618; Y10T428/12736; Y10T428/1275; Y10T428/12771; Y10T428/12806; Y10T428/12826; Y10T428/12847; Y10T428/12854

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 48 words
A coated article of manufacture having a thermal barrier coating system comprising a substrate selected from the group consisting of nickel-base alloys and cobalt-base alloys, a bond coating consisting essentially of NiCrAlY covering said substrate, and a thermal barrier coating consisting essentially of zirconia stabilized with another oxide.
Claim 2
Dependent Claim 48 words
A coated article of manufacture having a thermal barrier coating system comprising a substrate selected from the group consisting of nickel-base alloys and cobalt-base alloys, a bond coating consisting essentially of NiCrAlY covering said substrate, and a thermal barrier coating consisting essentially of zirconia stabilized with another oxide.
Claim 3
Dependent Claim 29 words
The thermal barrier coating system of claim 1 wherein said reflective oxide is selected from the group consisting of ZrO 2 --Y 2 O 3 and ZrO 2 --MgO.
Claim 4
Dependent Claim 22 words
The thermal barrier coating system of claim 1 wherein the thickness of said bond coating is from 0.003 inches to 0.007 inches.
Claim 5
Dependent Claim 22 words
The thermal barrier coating system of claim 1 wherein the thickness of said thermal barrier coating is 0.010 inches to 0.030 inches.
Claim 6
Independent Claim 44 words
A method of coating surfaces of nickel-base and cobalt-base alloys comprising: a. coating said surfaces with a bond coating consisting essentially of NiCrAlY; and coating the coated surfaces formed in step (a) with a thermal barrier coating consisting essentially of an oxide stabilized zirconia.
Claim 7
Independent Claim 44 words
A method of coating surfaces of nickel-base and cobalt-base alloys comprising: a. coating said surfaces with a bond coating consisting essentially of NiCrAlY; and coating the coated surfaces formed in step (a) with a thermal barrier coating consisting essentially of an oxide stabilized zirconia.
Claim 8
Dependent Claim 33 words
The method of coating a metal surface as claimed in claim 5 wherein said reflective oxide is selected from the group consisting of ZrO 2 --Y 2 O 3 and ZrO 2 --MgO.
Claim 9
Dependent Claim 26 words
The method of coating a metal surface as claimed in claim 5 wherein the thickness of the bond coating is from 0.003 inches to 0.007 inches.
Claim 10
Dependent Claim 26 words
The method of coating a metal surface as claimed in claim 5 wherein the thickness of the thermal barrier coating is 0.010 inches to 0.030 inches.

References Cited (Backward Citations)

US3410716A Cited
US3719519A Cited
US3879831A Cited
US3957454A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-24 1981-04-25 1981-10-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-24 1985-04-25 1985-10-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-24 1989-04-25 1989-10-25 $7700.00 Window Closed / Lapsed

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