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US4055703A Expired / Lapsed US ⏱️ 0.0 years remaining

Ion exchange strengthened glass containing P2 O5

Assignee: PPG Industries Inc
•
Filing: 1976-07-19
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Granted: 1977-10-25
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Expires: 1996-07-19
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Abstract

Abstract An alkali-alumina-silica-zirconia glass capable of being chemically strengthened by exchanging sodium ions in the glass with potassium ions from an external source below the strain point of the glass has its ion exchange rate increased by incorporating 2 to 20 percent P2O5 into the initial glass composition.

Inventors

  • 👤 Dale W. Rinehart

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 21:01
CPC Classifications
C; C03; C03C; C03C21/00; C03C21/001; C03C21/002; C03C3/00; C03C3/04; C03C3/062; C03C3/076; C03C3/083; C03C3/085; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24942; Y10T428/24992; Y10T428/31; Y10T428/315

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 164 words
A glass essentially transparent to visible light and capable of being strengthened by ion exchange with potassium ions, comprising by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O wherein said constituents comprise at least 90 percent by weight of the glass and are proportioned relative to one another so as to provide the glass with a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.)
Claim 2
Dependent Claim 164 words
A glass essentially transparent to visible light and capable of being strengthened by ion exchange with potassium ions, comprising by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O wherein said constituents comprise at least 90 percent by weight of the glass and are proportioned relative to one another so as to provide the glass with a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.)
Claim 3
Dependent Claim 106 words
The glass of claim 1 wherein the composition comprises by weight on the oxide basis: 44 to 61 percent SiO 2 12 to 18 percent Na 2 O 3 to 9 percent K 2 O 17to 23 percent (Na 2 O + K 2 ) 2 to 15 percent Al 2 O 3 2 to 10 percent ZrO 2 9 to 20 percent (Al 2 O 3 + ZrO 2 ) 2 to 10 percent P 2 O 5 0 to 5 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 )
Claim 4
Dependent Claim 87 words
The glass of claim 1 wherein the composition consists essentially of by weight on the oxide basis: 34 to 52 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 20 to 23 percent (Na 2 O + K 2 O) 8 to 15 percent Al 2 O 3 0 to 9 percent ZrO 2 10 to 23 percent (Al 2 O 3 + ZrO 2 ) 10 to 20 percent P 2 O 5 2 to 8 percent ZnO
Claim 5
Dependent Claim 205 words
A chemically strengthened transparent glass article exhibiting a surface compressive stress after being subjected to surface abrasion composed of an interior portion which is in tension and a surface compressive layer, said interior portion comprised of by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0 to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the interior portion and proportioned relative to one another so as to provide a glass having a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.), said surface compressive layer having a higher content of K 2 O and a lower content of Na 2 O than the interior portion.
Claim 6
Dependent Claim 205 words
A chemically strengthened transparent glass article exhibiting a surface compressive stress after being subjected to surface abrasion composed of an interior portion which is in tension and a surface compressive layer, said interior portion comprised of by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0 to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the interior portion and proportioned relative to one another so as to provide a glass having a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.), said surface compressive layer having a higher content of K 2 O and a lower content of Na 2 O than the interior portion.
Claim 7
Dependent Claim 110 words
The glass article of claim 4 wherein said interior portion is comprised of by weight on the oxide basis: 44 to 61 percent SiO 2 12 to 18 percent Na 2 O 3 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 2 to 10 percent ZrO 2 9 to 20 percent (Al 2 O 3 + ZrO 2 ) 2 to 10 percent P 2 O 5 0 to 5 percent ZnO 0to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ).
Claim 8
Dependent Claim 89 words
The glass article of claim 4 wherein said interior portion consists essentially of by weight on the oxide basis: 34 to 52 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 20 to 23 percent (Na 2 O + K 2 O) 8 to 15 percent Al 2 O 3 0 to 9 percent ZrO 2 10 to 23 percent (Al 2 O 3 + ZrO 2 ) 10 to 20 percent P 2 O 5 2 to 8 percent ZnO.
Claim 9
Dependent Claim 17 words
The glass article of claim 4 wherein said surface compressive layer is at least 50 microns thick.
Claim 10
Dependent Claim 17 words
The glass article of claim 4 wherein the surface compressive layer is at least 100 microns thick.
Claim 11
Dependent Claim 25 words
The glass article of claim 4 wherein its strength, as measured by abraded rod modulus of rupture, is at least 1700 kilograms per square centimeter.
Claim 12
Independent Claim 243 words
A method of strengthening a transparent glass article comprising the steps of: a. contacting a source of potassium ions with the surface of a glass article comprising by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0 to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the glass article and proportioned relative to one another so as to provide a glass having a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.); b. heating said source of potassium ions while in contact with the glass to a temperature at which potassium ions from said source replace sodium ions in the glass, but essentially below the strain point of the glass, thereby creating a zone of compression at the surface of the glass which extends at least 5 microns into the glass; and c. removing the glass from contact with the potassium ion source.
Claim 13
Independent Claim 243 words
A method of strengthening a transparent glass article comprising the steps of: a. contacting a source of potassium ions with the surface of a glass article comprising by weight on the oxide basis: 34 to 61 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 0 to 10 percent ZrO 2 9 to 23 percent (Al 2 O 3 + ZrO 2 ) 2 to 20 percent P 2 O 5 0 to 8 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the glass article and proportioned relative to one another so as to provide a glass having a viscosity of 100 poises at a temperature less than 2800° F. (1538° C.); b. heating said source of potassium ions while in contact with the glass to a temperature at which potassium ions from said source replace sodium ions in the glass, but essentially below the strain point of the glass, thereby creating a zone of compression at the surface of the glass which extends at least 5 microns into the glass; and c. removing the glass from contact with the potassium ion source.
Claim 14
Dependent Claim 131 words
The method of claim 10 wherein the glass article being strengthened initially comprises by weight on the oxide basis: 44 to 61 percent SiO 2 12 to 18 percent Na 2 O 3 to 9 percent K 2 O 17 to 23 percent (Na 2 O + K 2 O) 2 to 15 percent Al 2 O 3 2 to 10 percent ZrO 2 9 to 20 percent (Al 2 O 3 + ZrO 2 ) 2 to 10 percent P 2 O 5 0 to 5 percent ZnO 0 to 6 percent MgO 0 to 5 percent TiO 2 2 to 9 percent (ZnO + MgO + TiO 2 ) 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the glass article.
Claim 15
Dependent Claim 97 words
The method of claim 10 wherein the glass article being strengthened initially comprises by weight on the oxide basis: 34 to 52 percent SiO 2 12 to 20 percent Na 2 O 2 to 9 percent K 2 O 8 to 15 percent Al 2 O 3 0 to 9 percent ZrO 2 10 to 23 percent (Al 2 O 3 + ZrO 2 ) 10 to 20 percent P 2 O 5 2to 8 percent ZnO 0 to 0.1 percent Li 2 O said constituents comprising at least 90 percent by weight of the glass article.
Claim 16
Dependent Claim 36 words
The method of claim 10 wherein said contacting and heating step are continued for no more than one hour and thereby produce a compression layer at least 50 microns deep at the surface of the glass.
Claim 17
Dependent Claim 16 words
The method of claim 13 wherein the compression layer produced is at least 100 microns deep.
Claim 18
Dependent Claim 24 words
The method of claim 13 wherein the abraded rod modulus of rupture for the glass is at least doubled by the ion exchange treatment.
Claim 19
Dependent Claim 19 words
The method of claim 10 wherein the source of potassium ions is a molten bath of KNO 3 .

References Cited (Backward Citations)

US3790430A Cited
US3485647A Cited
US3357876A Cited
US3498801A Cited
US3485702A Cited
US3498773A Cited
US3778335A Cited
US3907577A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-24 1981-04-25 1981-10-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-24 1985-04-25 1985-10-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-24 1989-04-25 1989-10-25 $7700.00 Window Closed / Lapsed

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