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US4054701A Expired / Lapsed US ⏱️ 0.0 years remaining

Plastic sheet with a surface treated to enhance adhesion and method of making such sheets

Assignee: RR Donnelley and Sons Co
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Filing: 1976-03-01
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Granted: 1977-10-18
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Expires: 1996-03-01
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Abstract

Abstract A sheet of thermoplastic material has a planar surface treated to enhance adhesion of paper thereto by means of an adhesive of the class consisting of animal glue and water base adhesives as used in book binding. The sheet is passed beneath a heated diamond knurling roll at a temperature and pressure, and at a rate to produce a dwell time, which are controlled to form in said planar surface a continuous pattern of small, shallow recesses separated by inter-recess planar areas of said surface, and a raised rim of the thermoplastic material bordering each of said recesses and projecting above the planar areas, a large percentage of said rims having at least a part of their outer periphery overhanging a portion of the adjacent inter-recess planar area.

Inventors

  • 👤 Alvin J. Hahn

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 20:18
CPC Classifications
B; B32; B32B; B32B3/00; B32B3/02; B32B3/06; B29; B29C; B29C59/00; B29C59/02; B29C59/022; B32B27/00; B32B27/06; B32B27/10; B32B27/32; B32B3/26; B32B3/30; B42; B42D; B42D3/00; B42D3/02; B29C59/04; B32B2309/00; B32B2309/02; B32B2309/12; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24479; Y10T428/24628; Y10T428/24669; Y10T428/31504; Y10T428/31725; Y10T428/3175; Y10T428/31754; Y10T428/31768; Y10T428/31772; Y10T428/31775; Y10T428/31855; Y10T428/3188; Y10T428/31895; Y10T428/31899; Y10T428/31902

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 97 words
A sheet of thermoplastic material which has had a planar surface treated to enhance adherence of paper thereto by means of an adhesive of the class consisting of animal glues and water base adhesives, said surface being characterized by a continuous pattern of small, shallow recesses separated by inter-recess planar areas of said surface, and a raised rim of the thermoplasitc material bordering each of said recesses and projecting above the planar areas, a large percentage of said rims having at least a part of their outer periphery overhanging a portion of the adjacent inter-recess planar area.
Claim 2
Dependent Claim 97 words
A sheet of thermoplastic material which has had a planar surface treated to enhance adherence of paper thereto by means of an adhesive of the class consisting of animal glues and water base adhesives, said surface being characterized by a continuous pattern of small, shallow recesses separated by inter-recess planar areas of said surface, and a raised rim of the thermoplasitc material bordering each of said recesses and projecting above the planar areas, a large percentage of said rims having at least a part of their outer periphery overhanging a portion of the adjacent inter-recess planar area.
Claim 3
Dependent Claim 30 words
The sheet of claim 1 in which each recess takes the form of a small crater, and each rim extends substantially continuously around the crater that is bordered by it.
Claim 4
Dependent Claim 18 words
The sheet of claim 2 in which the craters are essentially of a diamond shape with sloping sides.
Claim 5
Dependent Claim 39 words
The sheet of claim 2 in which there are about 320 craters per square inch, and each crater and rim is generally oval with a long dimension of about 0.03125 inch and a short dimension of about 0.02 inch.
Claim 6
Dependent Claim 9 words
The sheet of claim 1 which consists of polyethylene.
Claim 7
Independent Claim 144 words
A method of treating a planar surface of a sheet of thermoplastic material to enhance adherence of paper thereto by an adhesive of the class consisting of animal glues and water base adhesives, said method comprising the step of subjecting said planar surface to contact under pressure from a heated member which has a continuous pattern of small, closely adjacent protuberances that displace the thermoplastic material to form in the planar surface a continuous pattern of small recesses, and controlling the temperature of said member, the pressure, and the time of contact so that said recesses are shallow and separated by small inter-recess planar areas, and so that the thermoplastic material displaced to form each recess remains as a raised rim which borders said recess and has at least a part of its outer periphery overhanging a portion of the adjacent inter-recess planar area.
Claim 8
Independent Claim 144 words
A method of treating a planar surface of a sheet of thermoplastic material to enhance adherence of paper thereto by an adhesive of the class consisting of animal glues and water base adhesives, said method comprising the step of subjecting said planar surface to contact under pressure from a heated member which has a continuous pattern of small, closely adjacent protuberances that displace the thermoplastic material to form in the planar surface a continuous pattern of small recesses, and controlling the temperature of said member, the pressure, and the time of contact so that said recesses are shallow and separated by small inter-recess planar areas, and so that the thermoplastic material displaced to form each recess remains as a raised rim which borders said recess and has at least a part of its outer periphery overhanging a portion of the adjacent inter-recess planar area.
Claim 9
Dependent Claim 24 words
The method of claim 6 in which the protuberances on the heated member form small craters in the planar surface of the thermoplastic sheet.
Claim 10
Dependent Claim 55 words
The method of claim 6 in which the thermoplastic material is polyethylene, the heated member is at a temperature in the range of 400° F. to 425° F., and said heated member is pressed onto the planar surface for about 0.016 seconds at a pressure of about 435 pounds per square inch of said surface.
Claim 11
Dependent Claim 26 words
The method of claim 8 in which the heated member rolls in contact with the planar surface at a rate of about 29 feet per minute.
Claim 12
Dependent Claim 25 words
The method of claim 9 in which the protuberances on the heated member form small craters in the surface of the sheet of thermoplastic material.

References Cited (Backward Citations)

US3810812A Cited
US3575764A Cited
US3956450A Cited
US3962066A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-17 1981-04-18 1981-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-17 1985-04-18 1985-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-17 1989-04-18 1989-10-18 $7700.00 Window Closed / Lapsed

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