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US4054504A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalytic hydrogenation of blended coal and residual oil feeds

Assignee: IFP Energies nouvelles
•
Filing: 1975-10-02
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Granted: 1977-10-18
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Expires: 1995-10-02
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Abstract

Abstract A process is provided for the simultaneous conversion of coal and residuum oil to predominantly liquid products, employing ebullated bed techniques. A fluid blend of particulate coal admixed with crude oil comprising from about 20 to 100% by weight of residuum oil boiling above about 975 DEG F. is contacted with hydrogen in the presence of an ebullated bed of particulate hydrogenation catalyst to effect conversion of at least about 50% of the residuum oil component and up to about 94% of the m.a.f. coal. In an alternate embodiment the oil feed includes recycled oil from the product liquids.

Inventors

  • 👤 Michael C. Chervenak
  • 👤 Edwin S. Johanson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 02:00
CPC Classifications
C; C10; C10G; C10G1/00; C10G1/08; C10G1/083

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 146 words
A continuous process for the hydro conversion of a fluid blend of solid and liquid fossil fuels comprising: a. premixing a solid particulate stream consisting essentially of finely divided coal with a sufficient amount of a liquid stream consisting essentially of non-volatile hydrocarbon oil comprising a crude oil having at least about 20% by weight residuum oil boiling above about 975° F. to provide a flowable blend; b. contacting the blend with hydrogen-rich gas at a temperature of from about 750° F. to about 900° F and hydrogen partial pressure of from about 1000 to about 4000 p.s.i.g. in the presence of an ebullated bed of hydrogenation catalyst particles at space velocity between about 20 and 150 pounds of coal plus oil per hour per cubic foot reactor volume to convert the solid and liquid fossil fuels; and c. recovering distillable liquid and gaseous hydrocarbon products.
Claim 2
Dependent Claim 146 words
A continuous process for the hydro conversion of a fluid blend of solid and liquid fossil fuels comprising: a. premixing a solid particulate stream consisting essentially of finely divided coal with a sufficient amount of a liquid stream consisting essentially of non-volatile hydrocarbon oil comprising a crude oil having at least about 20% by weight residuum oil boiling above about 975° F. to provide a flowable blend; b. contacting the blend with hydrogen-rich gas at a temperature of from about 750° F. to about 900° F and hydrogen partial pressure of from about 1000 to about 4000 p.s.i.g. in the presence of an ebullated bed of hydrogenation catalyst particles at space velocity between about 20 and 150 pounds of coal plus oil per hour per cubic foot reactor volume to convert the solid and liquid fossil fuels; and c. recovering distillable liquid and gaseous hydrocarbon products.
Claim 3
Dependent Claim 26 words
The process of claim 1, wherein said hydrocarbon oil and said particulate coal are premixed in a weight ratio of from about 1.5:1 to about 10:1.
Claim 4
Dependent Claim 37 words
The process of claim 1, wherein the blend is fed over the catalyst particles at a space velocity of from about 40 to about 100 pounds of coal plus oil per hour per cubic foot of reactor.
Claim 5
Dependent Claim 26 words
The Process of claim 3, wherein said hydrocarbon oil and said particulate coal are premixed in a weight ratio of from about 1.7:1 to about 3:1.
Claim 6
Dependent Claim 12 words
The process of claim 1, wherein the hydrocarbon oil includes recycle oil.
Claim 7
Dependent Claim 12 words
The process of claim 5, wherein the recycle oil is residuum-containing oil.
Claim 8
Dependent Claim 33 words
The process of claim 5, wherein the total oil to coal ratio is from about 1.5 lbs. of oil per pound of coal to about 10 lbs. of oil per pound of coal.
Claim 9
Dependent Claim 35 words
The process of claim 5, wherein the total oil to coal ratio is from about 1.7 lbs. of total oil per pound of coal to about 3 lbs. of total oil per pound of coal.

References Cited (Backward Citations)

US2987465A Cited
US3519553A Cited
US3540995A Cited
US3642608A Cited
US3617474A Cited
US3849287A Cited
US3867275A Cited
US3870621A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-17 1981-04-18 1981-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-17 1985-04-18 1985-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-17 1989-04-18 1989-10-18 $7700.00 Window Closed / Lapsed

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