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US4054470A Expired / Lapsed US ⏱️ 0.0 years remaining

Boron and copper bearing silicon steel and processing therefore

Assignee: Allegheny Ludlum Corp
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Filing: 1976-06-17
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Granted: 1977-10-18
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Expires: 1996-06-17
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Abstract

Abstract A hot rolled band suitable for processing into cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss; and processing for the steel from which the band is made. The hot rolled band has a thickness of from about 0.050 to about 0.120 inch; and consists essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium; 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, no more than 0.008% aluminum, balance iron. Processing includes the steps of cold rolling the steel band to a thickness no greater than 0.020 inch without an intermediate anneal between cold rolling passes; preparing several coils from the steel; decarburizing the steel and final texture annealing the steel. Essential to the invention is the inclusion of a controlled amount of copper in the melt.

Inventors

  • 👤 Frank A. Malagari, Jr.

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-23 20:39
CPC Classifications
C; C22; C22C; C22C38/00; C22C38/02; C21; C21D; C21D8/00; C21D8/12; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/12; H01F1/14; H01F1/147; H01F1/14766; H01F1/14775; C21D8/1216; C21D8/1222

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 248 words
In a process for producing electromagnetic silicon steel having a cube-on-edge orientation, which process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.01 to 0.05% of material from the group consisting of sulfur and selenium, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel to an intermediate thickness of from about 0.050 to about 0.120 inch; cold rolling said steel from said intermediate thickness to a final gage no greater than 0.020 inch without an intermediate anneal between cold rolling passes; preparing several coils from said steel; decarburizing said steel; and final texture annealing said steel; the improvement comprising the step of incorporating between 0.3 and 1.0% copper in said melt, said copper improving the magnetic quality of said steel so that at least 25% of said coils have a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss, at both ends, said melt consisting essentially of, by weight, from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.01 to 0.05% of material from the group consisting of sulfur and selenium, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum, from 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, balance iron.
Claim 2
Dependent Claim 248 words
In a process for producing electromagnetic silicon steel having a cube-on-edge orientation, which process includes the steps of: preparing a melt of silicon steel containing from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.01 to 0.05% of material from the group consisting of sulfur and selenium, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum and from 2.5 to 4.0% silicon; casting said steel; hot rolling said steel to an intermediate thickness of from about 0.050 to about 0.120 inch; cold rolling said steel from said intermediate thickness to a final gage no greater than 0.020 inch without an intermediate anneal between cold rolling passes; preparing several coils from said steel; decarburizing said steel; and final texture annealing said steel; the improvement comprising the step of incorporating between 0.3 and 1.0% copper in said melt, said copper improving the magnetic quality of said steel so that at least 25% of said coils have a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss, at both ends, said melt consisting essentially of, by weight, from 0.02 to 0.06% carbon, from 0.015 to 0.15% manganese, from 0.01 to 0.05% of material from the group consisting of sulfur and selenium, from 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, no more than 0.008% aluminum, from 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, balance iron.
Claim 3
Dependent Claim 14 words
The improvement according to claim 1, wherein said melt has at least 0.0008% boron.
Claim 4
Dependent Claim 20 words
The improvement according to claim 2, wherein an amount of copper in excess of 0.5% is added to the melt.
Claim 5
Dependent Claim 44 words
The improvement according to claim 2, wherein at least 50% of said coils have a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss, at both ends.
Claim 6
Dependent Claim 43 words
A cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss, and made in accordance with the process of claim 2.
Claim 7
Dependent Claim 108 words
A hot rolled band for processing into cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss; said hot rolled band having a thickness of from about 0.050 to about 0.120 inch; said hot rolled band consisting essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, no more than 0.008% aluminum, balance iron.
Claim 8
Dependent Claim 108 words
A hot rolled band for processing into cube-on-edge oriented silicon steel having a permeability of at least 1870 (G/O e ) at 10 oersteds and a core loss of no more than 0.700 watts per pound at 17 kilogauss; said hot rolled band having a thickness of from about 0.050 to about 0.120 inch; said hot rolled band consisting essentially of, by weight, 0.02 to 0.06% carbon, 0.015 to 0.15% manganese, 0.01 to 0.05% of material from the group consisting of sulfur and selenium, 0.0006 to 0.0080% boron, up to 0.0100% nitrogen, 2.5 to 4.0% silicon, between 0.3 and 1.0% copper, no more than 0.008% aluminum, balance iron.
Claim 9
Dependent Claim 13 words
A hot rolled band according to claim 6, having at least 0.0008% boron.
Claim 10
Dependent Claim 14 words
A hot rolled band according to claim 7, having in excess of 0.5% copper.

References Cited (Backward Citations)

US3873380A Cited
US3855019A Cited
US3905843A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-17 1981-04-18 1981-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-17 1985-04-18 1985-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-17 1989-04-18 1989-10-18 $7700.00 Window Closed / Lapsed

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