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US4054407A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of combusting nitrogen-containing fuels

Assignee: Engelhard Minerals and Chemicals Corp
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Filing: 1975-12-29
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Granted: 1977-10-18
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Expires: 1995-12-29
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Abstract

Abstract A method for combusting nitrogen-containing fuel by: combusting a first fuel-air mixture in the presence of a catalyst in a first stage, operated fuel-rich so that the amount of air in the first stage is substantially less than the amount needed for complete combustion; adding additional air to the effluent gas from the first stage to form a second mixture with an amount of air at least sufficient to combust fully the effluent from the first stage; and then combusting the second mixture in a second stage. The first mixture is sufficiently fuel-rich, and the second mixture contains sufficient additional air, so that the combustion temperature in the first stage is below a temperature that would result in any substantial formation of oxides of nitrogen or other fixed nitrogen compounds from atmospheric nitrogen present in the mixture being combusted, and the second stage temperature also is below that for substantial nitrogen oxide formation therefrom. The method serves to suppress formation of nitrogen oxides from the nitrogen-containing compounds in the fuel.

Inventors

  • 👤 Robert V. Carrubba
  • 👤 Ronald M. Heck
  • 👤 George W. Roberts

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 11:40
CPC Classifications
F; F23; F23C; F23C13/00; F23C6/00; F23C6/04

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 109 words
The method of combusting nitrogen-containing fuel while suppressing formation of oxides of nitrogen from said nitrogen contained in the fuel, comprising: forming a first mixture of said fuel and an amount of air substantially less than the amount needed for complete combustion of all the combustible components in said fuel but sufficient to support substantial combustion of said fuel combusting said first mixture in a first combustion zone in the presence of a catalyst, having an operating temperature below a temperature that would result in any substantial formation of oxides of nitrogen or other fixed nitrogen compounds from atmospheric nitrogen present in said mixture, to form a first effluent;
Claim 2
Independent Claim 109 words
The method of combusting nitrogen-containing fuel while suppressing formation of oxides of nitrogen from said nitrogen contained in the fuel, comprising: forming a first mixture of said fuel and an amount of air substantially less than the amount needed for complete combustion of all the combustible components in said fuel but sufficient to support substantial combustion of said fuel combusting said first mixture in a first combustion zone in the presence of a catalyst, having an operating temperature below a temperature that would result in any substantial formation of oxides of nitrogen or other fixed nitrogen compounds from atmospheric nitrogen present in said mixture, to form a first effluent;
Claim 3
Dependent Claim 57 words
mixing said first effluent with an additional amount of air at least sufficient for complete combustion of all combustible components remaining in said first effluent to form a second mixture; and combusting said second mixture in a second combustion zone below a temperature that would result in any substantial formation of oxides of nitrogen from atmospheric nitrogen.
Claim 4
Dependent Claim 57 words
mixing said first effluent with an additional amount of air at least sufficient for complete combustion of all combustible components remaining in said first effluent to form a second mixture; and combusting said second mixture in a second combustion zone below a temperature that would result in any substantial formation of oxides of nitrogen from atmospheric nitrogen.
Claim 5
Dependent Claim 27 words
The method of claim 1, wherein said nitrogen-containing fuel comprises about one-twentieth percent to about one percent nitrogen by weight in the form of oxidizable, nitrogen-containing compounds.
Claim 6
Dependent Claim 22 words
The method of claim 1, wherein the operating temperature of the catalyst in said first combustion zone is below about 3,200° F.
Claim 7
Dependent Claim 38 words
The method of claim 1, wherein said first mixture is formed of said fuel and an amount of air less than about 0.7 times the amount needed for complete combustion of all the combustible components in said fuel.
Claim 8
Dependent Claim 23 words
The method of claim 1, wherein said second mixture is combusted in said second combustion zone at a temperature below about 3,200° F.
Claim 9
Dependent Claim 20 words
The method of claim 1, wherein said first mixture is combusted under essentially adiabatic conditions in said first combustion zone.
Claim 10
Dependent Claim 28 words
The method of claim 6, wherein said first mixture is formed with an amount of air between about 0.2 and 0.5 times the amount needed for complete combustion.
Claim 11
Dependent Claim 25 words
The method of claim 6, wherein the operating temperature of the catalyst in said first combustion zone is between about 1,500° and about 3,200° F.
Claim 12
Dependent Claim 21 words
The method of claim 8, wherein said second mixture is combusted at a temperature between about 1,750° and about 3,000° F.
Claim 13
Dependent Claim 19 words
The method of claim 1, wherein said first mixture and said second mixture are combusted under essentially adiabatic conditions.
Claim 14
Dependent Claim 17 words
The method of claim 1, wherein said second mixture is combusted thermally in said second combustion zone.
Claim 15
Dependent Claim 23 words
The method of claim 1, wherein said second mixture is combusted in said second combustion zone in the presence of a second catalyst.
Claim 16
Dependent Claim 39 words
The method of claim 1, wherein the total amount of air in said first and second mixtures is between about 1.5 and about 2.7 times the amount needed for complete combustion of all the combustible components in said fuel.
Claim 17
Dependent Claim 19 words
The method of claim 1, wherein the first mixture is preheated to between about 550° and about 1,850° F.
Claim 18
Dependent Claim 19 words
The method of claim 1, wherein the first mixture is preheated to between about 550° and about 1,300° F.
Claim 19
Dependent Claim 40 words
The method of claim 1, wherein a preliminary mixture of fuel and air is burned upstream of the catalyst to provide preheated gases for said first mixture, said first mixture having a temperature between about 550° and about 1850° F.
Claim 20
Dependent Claim 34 words
The method of claim 1, wherein a portion of the final effluent from said second combustion zone is cooled and mixed with said first effluent to recycle said cooled portion of the final effluent.
Claim 21
Independent Claim 231 words
The method of combusting nitrogen-containing carbonaceous fuel while suppressing formation of oxides of nitrogen from said nitrogen contained in the fuel, comprising: forming a first mixture of said fuel in intimate admixture with an amount of air substantially less than the amount needed for complete combustion of all the combustible components in said fuel but sufficient to support substantial combustion of said fuel; combusting said first mixture under essentially adiabatic conditions in a first combustion zone in the presence of a catalyst to form a first effluent, the combustion in said first combustion zone being characterized by said first mixture having an adiabatic flame temperature such that, upon contact with said catalyst, the operating temperature of said catalyst is substantially above the instantaneous auto-ignition temperature of said first mixture but below a temperature that would result in any substantial formation of oxides of nitrogen or other fixed nitrogen compounds from atmospheric nitrogen present in said mixture thereby effecting sustained combustion of a portion of said fuel at a rate surmounting the mass transfer limitation; mixing said first effluent eith an additional amount of air at least sufficient for complete combustion of all combustible components remaining in said first effluent to form a second mixture; and combusting said second mixture in a second combustion zone below a temperature that would result in any substantial formation of oxides of nitrogen from atmospheric nitrogen.
Claim 22
Independent Claim 231 words
The method of combusting nitrogen-containing carbonaceous fuel while suppressing formation of oxides of nitrogen from said nitrogen contained in the fuel, comprising: forming a first mixture of said fuel in intimate admixture with an amount of air substantially less than the amount needed for complete combustion of all the combustible components in said fuel but sufficient to support substantial combustion of said fuel; combusting said first mixture under essentially adiabatic conditions in a first combustion zone in the presence of a catalyst to form a first effluent, the combustion in said first combustion zone being characterized by said first mixture having an adiabatic flame temperature such that, upon contact with said catalyst, the operating temperature of said catalyst is substantially above the instantaneous auto-ignition temperature of said first mixture but below a temperature that would result in any substantial formation of oxides of nitrogen or other fixed nitrogen compounds from atmospheric nitrogen present in said mixture thereby effecting sustained combustion of a portion of said fuel at a rate surmounting the mass transfer limitation; mixing said first effluent eith an additional amount of air at least sufficient for complete combustion of all combustible components remaining in said first effluent to form a second mixture; and combusting said second mixture in a second combustion zone below a temperature that would result in any substantial formation of oxides of nitrogen from atmospheric nitrogen.
Claim 23
Dependent Claim 112 words
The method of claim 18, wherein said first effluent is mixed with sufficient air to form a fuel-lean second mixture for combustion in said second combustion zone under essentially adiabatic conditions in the presence of a second catalyst, and said combustion in said second combustion zone is characterized by said second mixture having an adiabatic flame temperature such that, upon contact with said second catalyst, the operating temperature of said second catalyst is substantially above the instantaneous auto-ignition temperature of said second mixture thereby effecting sustained combustion of the uncombusted fuel in said second mixture at a rate surmounting the mass transfer limitation to form a second effluent of high thermal energy.
Claim 24
Dependent Claim 25 words
The method of claim 18, wherein the operating temperature of the catalyst in said first combustion zone is between about 1,750° and about 3,200° F.
Claim 25
Dependent Claim 37 words
The method of claim 19, wherein the operating temperatures of the catalyst in said first combustion zone and of the second catalyst in said second combustion zone are individually between about 1,750° F and about 3,200° F.
Claim 26
Dependent Claim 28 words
The method of claim 18, wherein said first mixture is formed with an amount of air between about 0.2 and 0.7 times the amount needed for complete combustion.
Claim 27
Dependent Claim 19 words
The method of claim 1, wherein said first effluent is cooled prior to passage into said second combustion zone.

References Cited (Backward Citations)

US3914090A Cited
US3928961A Cited
US3940923A Cited
US3837788A Cited
US3914091A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-17 1981-04-18 1981-10-18 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-17 1985-04-18 1985-10-18 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-17 1989-04-18 1989-10-18 $7700.00 Window Closed / Lapsed

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