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US4053828A Expired / Lapsed US ⏱️ 0.0 years remaining

Metal detector with first and second nested rectangular coils

Assignee: Xonics Inc
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Filing: 1976-05-03
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Granted: 1977-10-11
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Expires: 1996-05-03
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Abstract

Abstract An orthogonal coil metal detector with nesting rectangular coils, each comprising a plurality of turns encapsulated in an insulating material and having a layer of electrical resistive material thereon. An encapsulating material in the gap between the coils bonding the coils together. A fixture for supporting the coils in spaced relations and providing for translation and rotation of one coil relative to the other for adjusting the coil position to a minimum coupling condition, and for holding the coils in the adjusted condition during curing.

Inventors

  • 👤 Frank E. Ambler
  • 👤 Carl James Duthler
  • 👤 Norton L. Moise

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 02:01
CPC Classifications
G; G01; G01V; G01V3/00; G01V3/08; G01V3/10; G01V3/104; G01V3/108; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/4902

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 165 words
In a two coil metal detector, the combination of: a first coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material and having a rectangular opening; a second coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material, with said second coil positioned in said first coil opening with the axes of said coils disposed substantially at a right angle; a first layer of electrical resistive material on said first coil; a second layer of electrical resistive material on said second coil, each of said layers of electrical resistive material having a resistance in the range of about 1,000 to about 100,000 ohms per square unit of area; means for making electrical connections to said coils and layers; and an encapsulating material in the gap between said coils binding said coils together in a fixed relation, with said coils adjusted relative to each other for substantially minimum coupling between the coils.
Claim 2
Dependent Claim 165 words
In a two coil metal detector, the combination of: a first coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material and having a rectangular opening; a second coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material, with said second coil positioned in said first coil opening with the axes of said coils disposed substantially at a right angle; a first layer of electrical resistive material on said first coil; a second layer of electrical resistive material on said second coil, each of said layers of electrical resistive material having a resistance in the range of about 1,000 to about 100,000 ohms per square unit of area; means for making electrical connections to said coils and layers; and an encapsulating material in the gap between said coils binding said coils together in a fixed relation, with said coils adjusted relative to each other for substantially minimum coupling between the coils.
Claim 3
Dependent Claim 27 words
A metal detector as defined in claim 1 wherein said layers of electrical resistive material have a resistance of about 10,000 ohms per square unit of area.
Claim 4
Dependent Claim 77 words
A metal detector as defined in claim 1 wherein said means for making connections includes: a first two conductor cable with shield, with the two conductors connected to said first coil and the shield connected to said first layer; and a second two conductor cable with shield, with the two conductors connected to said second coil and the shield connected to said second layer, with said shields connected together only at a point remote from said coil.
Claim 5
Dependent Claim 70 words
A metal detector as defined in claim 3 wherein said means for making connections includes a first conductor on the inner surface of said first coil with said first layer thereover connecting said first layer to said shield of said first cable, and a second conductor on the outer surface of said second coil with said second layer thereover connecting said second layer to said shield of said second cable.
Claim 6
Dependent Claim 22 words
A metal detector as defined in claim 1 wherein said first and second layers comprise encapsulating material with electrical conducting particles therein.
Claim 7
Dependent Claim 30 words
A metal detector as defined in claim 1 wherein said first layer is applied all over said first coil and said second layer is applied all over said second coil.
Claim 8
Dependent Claim 183 words
In a metal detector, the combination of: a first coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material and having a rectangular opening; a first layer of electrical resistive material on said first coil; first means for making electrical connections to said first coil and layer; a second coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material; a second layer of electrical resistive material on said second coil; second means for making electrical connections to said second coil and layer; a frame having top, bottom, two side and two end faces, with a set of screw means carried in each of said faces, with the inner ends of said screw means engaging said first coil in supporting relation; and coil support means mounted in opposing faces of said frame in engagement with said second coil for supporting said second coil in said opening of said first coil, whereby said coils may be translated and rotated relative to each other to achieve substantially minimum coupling between the coils.
Claim 9
Dependent Claim 183 words
In a metal detector, the combination of: a first coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material and having a rectangular opening; a first layer of electrical resistive material on said first coil; first means for making electrical connections to said first coil and layer; a second coil of rectangular configuration and comprising a plurality of turns of wire encapsulated in an insulating material; a second layer of electrical resistive material on said second coil; second means for making electrical connections to said second coil and layer; a frame having top, bottom, two side and two end faces, with a set of screw means carried in each of said faces, with the inner ends of said screw means engaging said first coil in supporting relation; and coil support means mounted in opposing faces of said frame in engagement with said second coil for supporting said second coil in said opening of said first coil, whereby said coils may be translated and rotated relative to each other to achieve substantially minimum coupling between the coils.
Claim 10
Dependent Claim 37 words
A metal detector as defined in claim 7 wherein said coil support means includes two additional sets of screw means carried in said opposing faces, with the inner ends thereof engaging said second coil in supporting relation.
Claim 11
Dependent Claim 36 words
A metal detector as defined in claim 8 wherein said first coil screw means includes first and second channels positioned on opposite sides of said first coil, and screws in said frame bearing against said channels.
Claim 12
Dependent Claim 87 words
A metal detector as defined in claim 7 wherein said first means for making connections includes a first two conductor cable with shield, with the two conductors connected to said first coil and the shield connected to said first layer, and said second means for making connections includes a second two conductor cable with shield, with the two conductors connected to said second coil and the shield connected to said second layer, with said shields connected together only at a point remote from said coils and frame.
Claim 13
Dependent Claim 44 words
A metal detector as defined in claim 10 including a transmitter connected to one of said cables and a receiver and null indicator connected to the other of said cables, with the transmitter and receiver circuit ground connected to said shield at said point.
Claim 14
Dependent Claim 95 words
In a nulling fixture for a two coil metal detector, the combination of: a frame having top, bottom, two side and two end faces, with a set of screw means carried in each of said faces, with the inner ends of said screw means adapted for engaging a first coil for supporting the coil within the frame; and a second coil support means mounted in opposing faces of said frame for engaging and supporting a second coil positioned within the first coil, providing for translating and rotating one of the coils relative to the other.
Claim 15
Dependent Claim 95 words
In a nulling fixture for a two coil metal detector, the combination of: a frame having top, bottom, two side and two end faces, with a set of screw means carried in each of said faces, with the inner ends of said screw means adapted for engaging a first coil for supporting the coil within the frame; and a second coil support means mounted in opposing faces of said frame for engaging and supporting a second coil positioned within the first coil, providing for translating and rotating one of the coils relative to the other.
Claim 16
Dependent Claim 33 words
A metal detector fixture as defined in claim 12 wherein a set of screw means includes four screws carried in the frame face for applying forces to the coil adjacent four corners thereof.
Claim 17
Dependent Claim 39 words
A metal detector fixture as defined in claim 12 wherein said screw means includes first and second channels for positioning on opposite sides of a coil, and screws in said frame bearing against said channels adjacent four corners thereof.
Claim 18
Dependent Claim 43 words
A metal detector fixture as defined in claim 14 wherein said coil support means includes two additional sets of screw means carried in said opposite faces with the inner ends thereof adapted for engaging and supporting the second coil within the first coil.
Claim 19
Independent Claim 118 words
A method of manufacturing an orthogonal coil metal detector, including the steps of: applying an electrical resistive layer to a first rectangular encapsulated coil; applying an electrical resistive layer to a second rectangular encapsulated coil; positioning the second coil within the first coil with an air gap therebetween; connecting the layers together at a point remote from the coils; connecting an a-c source to one of the coils and detecting the a-c signal produced in the other coil; rotating and translating the coils relative to each other to obtain a minimum signal from said other coil; filling the gap between the coils with an encapsulating material; and curing the material in the gap to bond the coils together.
Claim 20
Independent Claim 118 words
A method of manufacturing an orthogonal coil metal detector, including the steps of: applying an electrical resistive layer to a first rectangular encapsulated coil; applying an electrical resistive layer to a second rectangular encapsulated coil; positioning the second coil within the first coil with an air gap therebetween; connecting the layers together at a point remote from the coils; connecting an a-c source to one of the coils and detecting the a-c signal produced in the other coil; rotating and translating the coils relative to each other to obtain a minimum signal from said other coil; filling the gap between the coils with an encapsulating material; and curing the material in the gap to bond the coils together.
Claim 21
Dependent Claim 30 words
A method as defined in claim 16 wherein the electrical resistive layers have a resistance in the range of about 1,000 to about 100,000 ohms per square unit of area.
Claim 22
Dependent Claim 24 words
A method as defined in claim 16 wherein the electrical resistive layers have a resistance of about 10,000 ohms per square unit of area.
Claim 23
Dependent Claim 62 words
A method as defined in claim 16 including mounting the first coil in a frame by engaging the first coil on all six faces and mounting the second coil in the frame within the first coil by engaging the second coil at the exposed opposite faces, and rotating and translating the coils by adjusting opposing pairs of screws carried in the frame.

References Cited (Backward Citations)

US1624473A Cited
US1676779A Cited
US2160356A Cited
US2912642A Cited
US3457502A Cited
GB1299183A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-10-10 1981-04-11 1981-10-11 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-10-10 1985-04-11 1985-10-11 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-10-10 1989-04-11 1989-10-11 $7700.00 Window Closed / Lapsed

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