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US4047966A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of enhancing the refractoriness of high purity fused silica

Assignee: Corning Glass Works
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Filing: 1976-04-26
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Granted: 1977-09-13
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Expires: 1996-04-26
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Abstract

Abstract A method is disclosed wherein high purity fused silica is produced from a liquid flowable form of a silica slurry or sol and the refractoriness of the fused silica is enhanced by homogeneously doping the silica with aluminum and/or titanium oxide, preferably in conjunction with elemental silicon.

Inventors

  • 👤 Peter P. Bihuniak
  • 👤 Donald L. Guile

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 06:08
CPC Classifications
C; C03; C03C; C03C3/00; C03C3/04; C03C3/06; C04; C04B; C04B35/00; C04B35/01; C04B35/14; C03C2201/00; C03C2201/06; C03C2201/20; C03C2201/30; C03C2201/32; C03C2201/40; C03C2201/42; C03C2203/00; C03C2203/10; C03C2203/20; C03C2203/22

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 78 words
In an improved method of producing a high purity fused silica product, wherein a liquid flowable form of a silica slurry or sol is dried to form solid silica bodies which are then thermally vitrified, the improvement, whereby the refractoriness of the fused silica is enhanced, which comprises doping the silica containing liquid with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide calculated on the metal basis.
Claim 2
Dependent Claim 78 words
In an improved method of producing a high purity fused silica product, wherein a liquid flowable form of a silica slurry or sol is dried to form solid silica bodies which are then thermally vitrified, the improvement, whereby the refractoriness of the fused silica is enhanced, which comprises doping the silica containing liquid with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide calculated on the metal basis.
Claim 3
Dependent Claim 31 words
In a method in accordance with claim 1, the further improvement which comprises dispersing, in conjunction with the selected oxide, up to 1500 parts per million by weight of elemental silicon.
Claim 4
Dependent Claim 14 words
A method in accordance with claim 1 wherein the selected oxide is aluminum oxide.
Claim 5
Dependent Claim 40 words
A method in accordance with claim 2 wherein the selected oxide is 20 to 200 parts per million aluminum oxide, calculated on the metal basis, and the elemental silicon is in the range of 200 to 800 parts per million.
Claim 6
Independent Claim 83 words
A method for producing a high purity fused silica product which comprises the steps of doping a liquid flowable form of silica slurry or sol with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide, calculated on the metal basis, drying the doped source of silica to rigid silica fragments containing the doping oxide, calcining the silica fragments at about 1150°-1500° C., and then firing said silica fragments to a fused silica product.
Claim 7
Independent Claim 83 words
A method for producing a high purity fused silica product which comprises the steps of doping a liquid flowable form of silica slurry or sol with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide, calculated on the metal basis, drying the doped source of silica to rigid silica fragments containing the doping oxide, calcining the silica fragments at about 1150°-1500° C., and then firing said silica fragments to a fused silica product.
Claim 8
Dependent Claim 14 words
A method in accordance with claim 5 wherein the selected oxide is aluminum oxide.
Claim 9
Dependent Claim 28 words
A method in accordance with claim 5 which further comprises dispersing, in conjunction with the selected oxide, up to 1500 parts per million by weight of elemental silicon.
Claim 10
Dependent Claim 35 words
A method in accordance with claim 7 wherein the selected oxide is 20 to 200 parts per million aluminum oxide and the elemental silicon is in the range of 200 to 800 parts per million.
Claim 11
Dependent Claim 38 words
A method in accordance with claim 5 wherein the calcined product is milled to form a slip which is cast in a mold and the product thus formed is fired to a fused silica body of corresponding shape.
Claim 12
Independent Claim 71 words
A method of enhancing the refractoriness of a fused silica product which comprises doping a liquid flowable form of a silica slurry or sol with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide, calculated on the metal basis, drying the oxide doped source of silica to form solid silica bodies, and firing said silica bodies to a fused silica product.
Claim 13
Independent Claim 71 words
A method of enhancing the refractoriness of a fused silica product which comprises doping a liquid flowable form of a silica slurry or sol with 10 to 1000 parts per million by weight, as based on the fused silica, of aluminum and/or titanium oxide, calculated on the metal basis, drying the oxide doped source of silica to form solid silica bodies, and firing said silica bodies to a fused silica product.
Claim 14
Dependent Claim 14 words
A method in accordance with claim 10 wherein the selected oxide is aluminum oxide.
Claim 15
Dependent Claim 29 words
A method in accordance with claim 10 which further comprises doping, in conjunction with the selected oxide, with up to 1500 parts per million by weight of elemental silicon.
Claim 16
Dependent Claim 35 words
A method in accordance with claim 12 wherein the selected oxide is 20 to 200 parts per million aluminum oxide and the elemental silicon is in the range of 200 to 800 parts per million.

References Cited (Backward Citations)

US3370921A Cited
US3848152A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-09-12 1981-03-14 1981-09-13 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-09-12 1985-03-14 1985-09-13 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-09-12 1989-03-14 1989-09-13 $7700.00 Window Closed / Lapsed

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