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US4046730A Expired / Lapsed US ⏱️ 0.0 years remaining

Vinyl chloride polymer latexes with two monodisperse modes

Assignee: Produits Chimiques Ugine Kuhlmann
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Filing: 1975-09-04
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Granted: 1977-09-06
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Expires: 1995-09-04
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Abstract

Abstract Method of preparing a stable latex having two substantially monodisperse populations of vinyl chloride polymer particles, which method comprises polymerizing, in aqueous emulsion, vinyl-polymerizable monomers containing at least 60% by weight vinyl chloride, in the presence of both A. a vinyl chloride polymer seed latex providing between about 0.5 and 20% of dry solids based on total weight of said monomers, having particles of mean diameter between about 0.15 and 0.6 microns and having a "first" surfactant in amount corresponding to a seed-particle surface coverage of from 5% to 100%, and B. a "second" surfactant of different chemical type in amount corresponding to from about 0.01% to 2% by weight of total monomer, Wherein the chemical type of each surfactant is nonionic or carboxylate or sulfonate or sulfate or sulfosuccinate, but wherein the chemical type of the "second" surfactant is different from the chemical type of the "first" surfactant. The mean particle diameters of the two obtained populations are respectively between about 0.1 and 0.5 microns and between about 0.6 and 2 microns; the proportion of the smaller size particles being about 5% - 50% by weight; of the larger particles being correspondingly about 95% - 50%, i.e. the ratio of smaller/larger ranges from 5/95 to 50/50 by weight. These latexes are particularly useful for conversion by conventional processes into powders for manufacture of pastes and plastisols.

Inventors

  • 👤 Jean-Pierre Tortai

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 15:58
CPC Classifications
C; C08; C08F; C08F259/00; C08F259/02; C08F259/04

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 167 words
A method of preparing a stable latex having two monodisperse populations of vinyl chloride polymer or copolymer particles, one population corresponding to between about 5 and 50% of the total weight of particles and having a mean particle diameter between about 0.1 and 0.5 micron, and the other population containing the remainder of the latex particles and having a mean particle diameter greater than 0.5 and less than 2 microns; which method comprises polymerizing in aqueous emulsion, vinyl-polymerizable monomers containing at least 60% by weight vinyl chloride, and the remainder at least one monomer copolymerizable therewith in the presence of both (a) a vinyl chloride polymer or copolymer seed latex, having its particles protected by a "first" emulsifier selected from the group consisting of nonionic and anionic surfactants in an amount less than about 100% coverage of particle surfaces and (b) a "second" emulsifier selected from the same group as specified for the "first" emulsifier whose chemical composition is different from that used as the "first" emulsifier.
Claim 2
Independent Claim 167 words
A method of preparing a stable latex having two monodisperse populations of vinyl chloride polymer or copolymer particles, one population corresponding to between about 5 and 50% of the total weight of particles and having a mean particle diameter between about 0.1 and 0.5 micron, and the other population containing the remainder of the latex particles and having a mean particle diameter greater than 0.5 and less than 2 microns; which method comprises polymerizing in aqueous emulsion, vinyl-polymerizable monomers containing at least 60% by weight vinyl chloride, and the remainder at least one monomer copolymerizable therewith in the presence of both (a) a vinyl chloride polymer or copolymer seed latex, having its particles protected by a "first" emulsifier selected from the group consisting of nonionic and anionic surfactants in an amount less than about 100% coverage of particle surfaces and (b) a "second" emulsifier selected from the same group as specified for the "first" emulsifier whose chemical composition is different from that used as the "first" emulsifier.
Claim 3
Dependent Claim 20 words
Method of claim 1 wherein the mean diameter of the seed latex particles is between about 0.15 and 0.6 microns.
Claim 4
Dependent Claim 31 words
Method of claim 2 wherein the quantity of seed latex used is sufficient to provide between about 0.5% and 20% of dry solids based on the total weight of said monomers.
Claim 5
Dependent Claim 24 words
Method of claim 1 wherein the amount of the "second" emulsifier corresponds to from about 0.01% to 2% by weight of total said monomers.
Claim 6
Dependent Claim 11 words
Method of claim 1 wherein the monomers are 100% vinyl chloride.
Claim 7
Dependent Claim 79 words
A stable latex containing greater than about 45% and up to about 65% solids comprising two monodisperse populations of a vinyl chloride polymer or copolymer, one of said populations being smaller particles of mean diameter between about 0.1 and 0.5 microns and the other being larger particles of mean diameter greater than about 0.5 and less than 2 microns, the total weight of the smaller particles corresponding to between about 5% and 50% of the total latex particle weight.
Claim 8
Dependent Claim 79 words
A stable latex containing greater than about 45% and up to about 65% solids comprising two monodisperse populations of a vinyl chloride polymer or copolymer, one of said populations being smaller particles of mean diameter between about 0.1 and 0.5 microns and the other being larger particles of mean diameter greater than about 0.5 and less than 2 microns, the total weight of the smaller particles corresponding to between about 5% and 50% of the total latex particle weight.

References Cited (Backward Citations)

US3424706A Cited
US3578648A Cited
US3725367A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-09-05 1981-03-07 1981-09-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-09-05 1985-03-07 1985-09-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-09-05 1989-03-07 1989-09-06 $7700.00 Window Closed / Lapsed

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