US4046504A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for preparation of colored suede sheet materials
Assignee: Kuraray Co Ltd
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Filing: 1975-10-20
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Granted: 1977-09-06
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Expires: 1995-10-20
Abstract
Abstract In a process for preparing suede sheet materials having desirable tactile characteristics and good coloring, fibers are colored with a dope dye before being formed into a fibrous mat. The mat is impregnated with a binder and subsequently treated to produce a sheet material having a napped surface. The sheet material is then dyed to obtain the product.
Inventors
- 👤 Osamu Fukushima
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 12:47
CPC Classifications
D; D04; D04H; D04H11/00; D04H11/08
Claims Analysis
Total Claims: 13
Claim 1
Independent Claim
79 words
A process of preparing suede sheet materials having desirable tactile characteristics and good coloring comprising the steps of: a. coloring fibers throughout with dope dyes; b. forming said colored fibers into a fibrous mat; c. impregnating said mat with a binder composed mainly of an elastomer; d. treating said impregnated mat to form a napped surface thereon, the size of the fibers in the resulting nap ranging from 0.1 to 0.0005 denier; and e. dyeing the napped sheet material.
Claim 2
Dependent Claim
79 words
A process of preparing suede sheet materials having desirable tactile characteristics and good coloring comprising the steps of: a. coloring fibers throughout with dope dyes; b. forming said colored fibers into a fibrous mat; c. impregnating said mat with a binder composed mainly of an elastomer; d. treating said impregnated mat to form a napped surface thereon, the size of the fibers in the resulting nap ranging from 0.1 to 0.0005 denier; and e. dyeing the napped sheet material.
Claim 3
Dependent Claim
29 words
A process for preparing suede sheet material according to claim 1 wherein the colored fibers in said fibrous mat comprise 0.5 to 15% by weight of a dope dye.
Claim 4
Dependent Claim
26 words
A process for preparing suede sheet materials according to claim 2 wherein the size of the fibers in the resulting nap is 0.07 to 0.001 denier.
Claim 5
Dependent Claim
49 words
A process for preparing suede sheet materials according to claim 2 wherein the fibers to be formed into the fibrous mat is made of at least one polymer selected from the group consisting of polyamides, polyesters, polyolefins, acrylonitrile polymers, polyvinyl alcohols, vinyl chloride polymers, regenerated cellulose and cellulose acetate.
Claim 6
Dependent Claim
40 words
A process for preparing suede sheet materials according to claim 2 wherein the fiber to be formed into the fibrous mat is made from at least one polymer selected from the group consisting of polyamides, polyesters, polyolefins and acrylonitrile polymers.
Claim 7
Dependent Claim
46 words
A process for preparing suede sheet materials according to claim 2 wherein the elastomer to be used in the binder is at least one member selected from the group consisting of polyurethane elastomers, acrylonitrilebutadiene copolymers, styrene-butadiene copolymers, butadiene polymers, neoprene, natural rubber and polyacrylic acid esters.
Claim 8
Dependent Claim
21 words
A process for preparing suede sheet materials according to claim 2 wherein the elastomer in the binder is a polyurethane elastomer.
Claim 9
Dependent Claim
33 words
A process for preparing suede sheet materials according to claim 2 wherein a dye-accepting promoting substance is incorporated into the elastomer in the binder is an amount of up to 50% by weight.
Claim 10
Dependent Claim
144 words
A process for preparing suede sheet materials having desirable tactile characteristics and good coloring which comprises the steps of: a. forming a fibrous mat from mixed fibers in which a polymer (component A) containing 0.5 to 15% by weight, based on the polymer, of a dope dyes is dispersed in the form of a plurality of fine denier fibers in a polymer (component B) having a solvent solubility different from that of the polymer component A; b. impregnating the fibrous mat with a binder composed mainly of an elastomer; c. coagulating the impregnated fibrous mat; d. treating the fibrous mat with a solvent capable of dissolving the component B selectively to remove component B from the mixed fibers, to produce a binder-impregnated sheet material; e. forming a nap of fibers on the surface of said sheet material, and f. dyeing the napped sheet material.
Claim 11
Dependent Claim
144 words
A process for preparing suede sheet materials having desirable tactile characteristics and good coloring which comprises the steps of: a. forming a fibrous mat from mixed fibers in which a polymer (component A) containing 0.5 to 15% by weight, based on the polymer, of a dope dyes is dispersed in the form of a plurality of fine denier fibers in a polymer (component B) having a solvent solubility different from that of the polymer component A; b. impregnating the fibrous mat with a binder composed mainly of an elastomer; c. coagulating the impregnated fibrous mat; d. treating the fibrous mat with a solvent capable of dissolving the component B selectively to remove component B from the mixed fibers, to produce a binder-impregnated sheet material; e. forming a nap of fibers on the surface of said sheet material, and f. dyeing the napped sheet material.
Claim 12
Dependent Claim
22 words
A process for preparing suede sheet materials according to claim 9 wherein the fibers in the fibrous mat are mixed spun fibers.
Claim 13
Dependent Claim
59 words
A process for preparing suede sheet materials according to claim 2 wherein the dope dye is at least one member selected from the group consisting of carbon black, chrome yellow, cadmium yellow, iron oxide, umber, red lead, cobalt violet, ultramarine blue, cobalt blue, cerulean blue, chrome green, chromium oxide, metal pigments, azo compounds, phthalocyanine compounds and metal chelate compounds.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-09-05 | 1981-03-07 | 1981-09-06 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-09-05 | 1985-03-07 | 1985-09-06 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-09-05 | 1989-03-07 | 1989-09-06 | $7700.00 | Window Closed / Lapsed |