Method of making refrigerating units and the like and product thereof

Claim 2

In a method of manufacturing refrigerating or refrigerated units which are fabricated from lapped standard modular elements, including a layer of thermally insulating plastic foam formed in situ and having multiple step tiers on two opposite edges of each element, each of said elements constituting a fraction of a wall, bottom or upper portion of a unit, the improvement comprising in the production of said standard modular elements, the step of forming along two other opposite edges of each element respective outwardly extending foam plastic protuberances; and a step of assembling a plurality of thus constructed standard modular elements side by side along their edges so as to realize a tight sealing by effecting an intimate contact between said plastic foam stepwise tiers and by compressing said outwardly extending plastic foam protuberances against one another.

Claim 3

A method according to claim 1, wherein each element has four edges, and the step of forming the outwardly extending protuberances is affected on each element along its two shorter edges.

Claim 4

A method according to claim 1, wherein the producing step includes forming some of said elements in the form of substantially flat panels and forming at least one other in the form of a truncated V.

Claim 5

A method according to claim 3, wherein the step of forming at least one other panel in the form of a truncated V includes providing two metal members of a given length and different widths, each having a truncated V profile, aligning these metal members with one another in spaced relationship and forming the layer of thermally insulating plastic foam in situ between these two metal members.

Claim 6

A method according to claim 1, wherein the step of producing standard, modular elements produces a plurality of at least a first and a second differently configurated type of basic elements, including the steps of forming each of said first type of basic elements by providing two identical, metal members of a given length, a given width and of trough shape, placing these two trough-shaped members spaced face to face from one another and forming the layer of thermally insulating plastic foam in situ between these metal members, and including the steps of forming each of said second type of basic elements by providing two other metal members of said given length, a width different from said given width and of trough shape, placing these two other trough-shaped members spaced from each other and face to face and forming the layer of thermally insulating plastic foam in situ between these two other metal members, and wherein respective longitudinal edges of said elements form right angles with major surfaces of respective ones of said elements, and respective other edges of said elements make acute angles with these major surfaces of respective ones of said elements.

Claim 7

A method according to claim 1, including assembling said elements into a unit using gussets and profiled members by affixing these gussets and profile members within the interior of the unit to serve as supports for products.