Adjustable spring hinge

Claim 2

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the other end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the capstan, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle, a multiplicity of asperities disposed along an axial surface of the capstan, the anchoring turn of the torsion spring mechanism extending across and frictionally engaging the asperities to prevent rotation of the other end of the torsion spring mechanism relative to the capstan, and an annular channel forming a shoulder extending circumferentially around the capstan; and a ring secured in the aperture in the first hinge knuckle and extending into the first hinge knuckle for engaging the shoulder of the capstan to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity, the ring having an inner diameter of sufficient size to receive a pin for securing the capstan against rotation relative to the first hinge knuckle.

Claim 3

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle and an annular channel forming a shouler extending circumferentially around the capstan; and a projection formed by a displaced portion of the first hinge knuckle and extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity, wherein a pin may be inserted through the aperture and into the cavity for securing the capstan against rotation relative to the first hinge knuckle.

Claim 4

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle and an annular channel forming a shouler extending circumferentially around the capstan; and a projection formed by a displaced portion of the first hinge knuckle and extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity, wherein a pin may be inserted through the aperture and into the cavity for securing the capstan against rotation relative to the first hinge knuckle.

Claim 5

A spring hinge according to claim 2, wherein the annular channel is U-shaped.

Claim 6

A spring hinge according to claim 2, wherein the annular channel is V-shaped.

Claim 7

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on the adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in one end of the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the other end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the capstan, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle, a multiplicity of serrations extending substantially axially along the capstan and engaging the anchoring turn of the other end of the torsion spring mechanism to prevent rotation of the other end of the torsion spring mechanism relative to the capstan, and a shoulder extending circumferentially around the capstan; a ring secured in the aperture in the first hinge knuckle and extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity; and a pin removably extending through the ring into the cavity for securing the capstan against rotation relative to the first hinge knuckle.

Claim 8

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on the adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in one end of the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the other end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the capstan, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle, a multiplicity of serrations extending substantially axially along the capstan and engaging the anchoring turn of the other end of the torsion spring mechanism to prevent rotation of the other end of the torsion spring mechanism relative to the capstan, and a shoulder extending circumferentially around the capstan; a ring secured in the aperture in the first hinge knuckle and extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity; and a pin removably extending through the ring into the cavity for securing the capstan against rotation relative to the first hinge knuckle.

Claim 9

A spring hinge according to claim 5, wherein the one end of the torsion spring mechanism has an anchoring turn wrapped substantially circumferentially about the pintle; and wherein the pintle includes a multiplicity of serrations extending substantially axially along the pintle and engaging the anchoring turn of the one end of the torsion spring mechanism to prevent rotation of the one end of the torsion spring mechanism relative to the pintle.

Claim 10

A spring hinge according to claim 6, wherein the torsion spring mechanism includes, at both ends, a single anchoring turn.

Claim 11

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on the adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in one end of the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the other end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the capstan, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle, a multiplicity of serrations extending substantially axially along the capstan and engaging the anchoring turn of the torsion spring mechanism to prevent rotation of the other end of the torsion spring mechanism relative to the capstan, and a shoulder extending circumferentially around the capstan; a projection extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity; and a pin removably extending through the aperture into the cavity for securing the capstan against rotation relative to the first hinge knuckle, the pin having a portion extending outwardly from the first hinge knuckle, the outwardly extending portion of the pin being frangible such that at least a segment of the outwardly extending portion may be broken off.

Claim 12

A spring hinge comprising a pair of adjacent hinge leaves; first and second hinge knuckles formed respectively on the adjacent edges of the hinge leaves, the first hinge knuckle having an aperture extending radially therethrough; a pintle extending into the hinge knuckles for mounting the knuckles in axial alignment; a torsion spring mechanism in the first hinge knuckle for urging the hinge leaves together, one end of the torsion spring mechanism being fixed for rotation relative to the first hinge knuckle; a capstan in one end of the first hinge knuckle for non-rotatably fixing the other end of the torsion spring mechanism relative to the first hinge knuckle, the other end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the capstan, the capstan having at least one radially extending cavity capable of being aligned with the aperture in the first hinge knuckle, a multiplicity of serrations extending substantially axially along the capstan and engaging the anchoring turn of the torsion spring mechanism to prevent rotation of the other end of the torsion spring mechanism relative to the capstan, and a shoulder extending circumferentially around the capstan; a projection extending into the first hinge knuckle for engaging the shoulder to prevent axial movement of the capstan out of the first hinge knuckle and permit axial alignment of the aperture and cavity; and a pin removably extending through the aperture into the cavity for securing the capstan against rotation relative to the first hinge knuckle, the pin having a portion extending outwardly from the first hinge knuckle, the outwardly extending portion of the pin being frangible such that at least a segment of the outwardly extending portion may be broken off.

Claim 13

A spring hinge comprising a capstan with a reduced diameter portion extending substantially axially into a knuckle of the hinge for securing one end of a torsion spring mechanism in the hinge knuckle, the one end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the reduced diameter portion; an aperture formed in the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a multiplicity of asperities disposed along an axial surface of the reduced diameter portion, the anchoring turn of the torsion spring mechanism extending across and frictionally engaging the asperities to prevent rotation of the one end of the torsion spring mechanism relative to the capstan; and detent means for preventing axial movement of the capstan out of the hinge knuckle and permitting axial alignment of the cavity and aperture.

Claim 14

A spring hinge comprising a capstan with a reduced diameter portion extending substantially axially into a knuckle of the hinge for securing one end of a torsion spring mechanism in the hinge knuckle, the one end of the torsion spring mechanism having an anchoring turn wrapped substantially circumferentially about the reduced diameter portion; an aperture formed in the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a multiplicity of asperities disposed along an axial surface of the reduced diameter portion, the anchoring turn of the torsion spring mechanism extending across and frictionally engaging the asperities to prevent rotation of the one end of the torsion spring mechanism relative to the capstan; and detent means for preventing axial movement of the capstan out of the hinge knuckle and permitting axial alignment of the cavity and aperture.

Claim 15

A spring hinge according to claim 9, wherein the one end of the torsion spring mechanism includes a single anchoring turn,

Claim 16

A spring hinge according to claim 9, wherein the asperities are made from a harder material than the torsion spring mechanism, whereby the asperities form and engage shallow depressions in the anchoring turn of the torsion spring mechanism to improve anchorage of the torsion spring mechanism to the capstan.

Claim 17

A spring hinge according to claim 9, wherein the asperities are serrations extending substantially axially along and radially outwardly from the reduced diameter portion of the capstan.

Claim 18

A spring hinge according to claim 9, wherein the asperities are part of a knurled section on the reduced diameter portion of the capstan.

Claim 19

A spring hinge according to claim 9, wherein the detent means includes a projection extending into the hinge knuckle and a circumferential shoulder on the capstan, the shoulder engaging the projection substantially adjacent the hinge knuckle to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture.

Claim 20

A spring hinge according to claim 14, wherein the projection includes a ring secured in the aperture in the hinge knuckle, the ring having an inner diameter of sufficient size to receive a pin for securing the capstan against rotation relative to the hinge knuckle.

Claim 21

A spring hinge according to claim 15, wherein the ring is compressible so that it may be compressed for insertion into the aperture and expanded for frictional engagement in the aperture.

Claim 22

A spring hinge according to claim 14, wherein the projection is formed by a displaced portion of the hinge knuckle.

Claim 23

A spring hinge according to claim 14, wherein the projection is a spring ring positioned partially in an annular groove in the hinge knuckle.

Claim 24

A spring hinge according to claim 14, wherein the projection is a peg extending tangentially through the hinge knuckle

Claim 25

A spring hinge according to claim 14, further a pin removably extending through the aperture into the cavity for securing the capstan against rotation relative to the hinge knuckle.

Claim 26

A spring hinge according to claim 20, wherein the length of the pin is slightly greater than twice the combined length of the aperture and cavity, whereby slightly more than one-half of the pin extends outwardly from the hinge knuckle to facilitate insertion and removal of the pin.

Claim 27

A spring hinge according to claim 21, wherein the pin has a frangible midsection, whereby at least a major portion of the pin extending outwardly from the hinge knuckle may be broken off.

Claim 28

A spring hinge according to claim 22, wherein the pin includes a pair of grooves, one adjacent either side of the frangible midsection, to provide a gripping surface for facilitating removal and insertion of the pin after the pin has been broken in half.

Claim 29

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a displaced portion of the hinge knuckle.

Claim 30

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a displaced portion of the hinge knuckle.

Claim 31

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a spring ring positioned partially in an annular groove in the hinge knuckle.

Claim 32

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a spring ring positioned partially in an annular groove in the hinge knuckle.

Claim 33

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a peg extending tangentially through the hinge knuckle.

Claim 34

In a spring hinge comprising a capstan for securing one end of a torsion spring mechanism in a knuckle of the hinge; an aperture formed in the hinge knuckle; and a projection extending into the hinge knuckle, the capstan including at least one radial cavity capable of being aligned with the aperture in the hinge knuckle and a circumferential shoulder engaging the projection to prevent axial movement of the capstan out of the hinge knuckle and permit axial alignment of the cavity and aperture; the improvement wherein the projection is a peg extending tangentially through the hinge knuckle.