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US4042625A Expired / Lapsed US ⏱️ 0.0 years remaining

Process and catalyst for preparing unsaturated carboxylic acid

Assignee: Mitsubishi Chemical Corp
•
Filing: 1975-06-25
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Granted: 1977-08-16
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Expires: 1995-06-25
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Abstract

Abstract Acrylic acid or methacrylic acid is prepared by vapor-phase catalytic oxidation of acrolein or methacrolein, with molecular oxygen at a temperature of from 240 DEG to 450 DEG C in the presence of a catalyst represented by the formula:

Inventors

  • 👤 Hideo Matsuzawa
  • 👤 Masato Otani
  • 👤 Hiromichi Ishii
  • 👤 Kantaro Yamada
  • 👤 Hasao Kobayashi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 23:00
CPC Classifications
B; B01; B01J; B01J27/00; B01J27/14; B01J27/186; B01J23/00; B01J23/16; B01J23/24; B01J23/28; B01J23/30; B01J23/70; B01J23/76; B01J23/84; B01J23/85; B01J23/88; B01J23/887; B01J23/8872; C; C07; C07C; C07C51/00; C07C51/16; C07C51/21; C07C51/25; C07C51/252; B01J2523/00

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 195 words
In a process for preparing acrylic acid or methacrylic acid by the vapor-phase catalytic oxidation of the corresponding unsaturated aldehyde with molecular oxygen at a temperature of from 240° C. - 450° C., the improvement comprising: reacting said unsaturated aldehyde over a catalyst consisting essentially of molybdenum, phosphorus, magnesium, element Q, element R, element T and oxygen represented by the formula: Mo.sub.12 P.sub.a Mg.sub.b Q.sub.b.sub.' R.sub.c T.sub.d O.sub.e wherein Mo is molybdenum, P is phosphorus, Mg is magnesium, O is oxygen, Q is at least one metal selected from the group consisting of calcium, strontium and barium, R is at least one metal selected from the group consisting of potassium, rubidium, cesium and thallium, T is at least one metal selected from the group consisting of vanadium, tungsten and nickel, a, b, b', c, d and e are atomic ratios of the respective elements, wherein a = 0.5-6, b=0.2-6, b + b' = 0.2-6, b' ranges from 0 to a value determined by the magnesium content of the catalyst and the limits of b + b', c = 0.2-6, d = 0-6, and e is a value dependent upon the oxidation state of the catalyst.
Claim 2
Dependent Claim 195 words
In a process for preparing acrylic acid or methacrylic acid by the vapor-phase catalytic oxidation of the corresponding unsaturated aldehyde with molecular oxygen at a temperature of from 240° C. - 450° C., the improvement comprising: reacting said unsaturated aldehyde over a catalyst consisting essentially of molybdenum, phosphorus, magnesium, element Q, element R, element T and oxygen represented by the formula: Mo.sub.12 P.sub.a Mg.sub.b Q.sub.b.sub.' R.sub.c T.sub.d O.sub.e wherein Mo is molybdenum, P is phosphorus, Mg is magnesium, O is oxygen, Q is at least one metal selected from the group consisting of calcium, strontium and barium, R is at least one metal selected from the group consisting of potassium, rubidium, cesium and thallium, T is at least one metal selected from the group consisting of vanadium, tungsten and nickel, a, b, b', c, d and e are atomic ratios of the respective elements, wherein a = 0.5-6, b=0.2-6, b + b' = 0.2-6, b' ranges from 0 to a value determined by the magnesium content of the catalyst and the limits of b + b', c = 0.2-6, d = 0-6, and e is a value dependent upon the oxidation state of the catalyst.
Claim 3
Dependent Claim 40 words
The process according to claim 1, wherein the catalyst contains a combination of magnesium and at least one metal selected from the group consisting of calcium, strontium and barium, such that the sum of the respective atomic ratios is 0.2-6.
Claim 4
Dependent Claim 23 words
The process according to claim 1, wherein R is a combination of potassium and cesium, and sum of atomic ratios thereof is 0.2-5.
Claim 5
Dependent Claim 10 words
The process according to claim 1, wherein d is 0.1-4.
Claim 6
Dependent Claim 167 words
A catalyst for preparing acrylic acid or methacrylic acid by the vapor phase catalytic oxidation of a corresponding unsaturated aldehyde with molecular oxygen at a temperature of from 240° C. -450° C., which comprises: a composition of the formula: Mo.sub.12 P.sub.a Mg.sub.b Q.sub.b.sub.' R.sub.c T.sub.d O.sub.e wherein Mo is molybdenum, P is phosphorus, Mg is magnesium, O is oxygen, Q is at least one metal selected from the group consisting of calcium, strontium and barium, R is at least one metal selected from the group consisting of potassium, rubidium, cesium and thallium, T is at least one metal selected from the group consisting of vanadium, tungsten and nickel, a, b, b', c, d and e are atomic ratios of the respective elements, wherein a = 0.5-6, b=0.2-6, b + b'=0.2-6, b' ranges from 0 to a value determined by the magnesium content of the catalyst and the limits of b + b', c=0.2-6, d=0-6 and e is a value dependent upon the oxidation state of the catalyst.
Claim 7
Dependent Claim 167 words
A catalyst for preparing acrylic acid or methacrylic acid by the vapor phase catalytic oxidation of a corresponding unsaturated aldehyde with molecular oxygen at a temperature of from 240° C. -450° C., which comprises: a composition of the formula: Mo.sub.12 P.sub.a Mg.sub.b Q.sub.b.sub.' R.sub.c T.sub.d O.sub.e wherein Mo is molybdenum, P is phosphorus, Mg is magnesium, O is oxygen, Q is at least one metal selected from the group consisting of calcium, strontium and barium, R is at least one metal selected from the group consisting of potassium, rubidium, cesium and thallium, T is at least one metal selected from the group consisting of vanadium, tungsten and nickel, a, b, b', c, d and e are atomic ratios of the respective elements, wherein a = 0.5-6, b=0.2-6, b + b'=0.2-6, b' ranges from 0 to a value determined by the magnesium content of the catalyst and the limits of b + b', c=0.2-6, d=0-6 and e is a value dependent upon the oxidation state of the catalyst.
Claim 8
Dependent Claim 39 words
The catalyst of claim 5, wherein said catalyst contains a combination of magnesium and at least one metal selected from the group consisting of calcium, strontium and barium such that the sum of the respective atomic ratio is 0.2-6.
Claim 9
Dependent Claim 9 words
The catalyst of claim 5, wherein d is 0.1-4.

References Cited (Backward Citations)

US3086026A Cited
US3795703A Cited
US3893945A Cited
US3875220A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-15 1981-02-14 1981-08-16 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-15 1985-02-14 1985-08-16 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-15 1989-02-14 1989-08-16 $7700.00 Window Closed / Lapsed

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