Belt drive including toothed belts and toothed pulleys of improved tooth configurations

Claim 2

A flexible power transmission belt having a plurality of flexible resilient teeth of uniform pitch length extending generally transversely thereof, each said tooth as viewed in longitudinal section comprising a base portion, an outermost portion spaced from said base portion and having a cross sectional dimension less than the cross sectional dimension of said base portion and opposite side portions extending from the ends of said base portion and converging inwardly to meet the ends of the outermost portion to thereby define the tooth profile, each said side portion including an integral stress-relieving portion adjoining the base portion, said stress-relieving portion having an outer perimeter which is at least 30% of one half of the total outer perimeter of said tooth.

Claim 3

The belt as claimed in claim 1 wherein the outer perimeter of one said stress-relieving portion is from about 35 to about 100% of one half of the total outer perimeter of said tooth.

Claim 4

The belt as claimed in claim 1 wherein the outer perimeter of said stress-relieving portion is from about 40 to about 60% of one half of the total outer perimeter of said tooth.

Claim 5

The belt as claimed in claim 1 wherein the outer perimeter of said stress-relieving portion is curvilinear.

Claim 6

The belt as claimed in claim 1 wherein the outer perimeter of said stress-relieving portion is rectilinear.

Claim 7

The belt as claimed in claim 4 wherein the outer perimeter of said stress-relieving portion is defined by an arc of a circle whose center lies between the belt teeth with the ratio of the radius of said arc to the pitch length between adjacent teeth being from about 0.16:1 to about 0.32:1.

Claim 8

The belt as claimed in claim 5 wherein the outer perimeter of said stress-relieving portion is defined by the chord of an arc of a circle whose center lies between adjacent belt teeth and the ratio of the radius of said arc to the pitch length between adjacent teeth is from about 0.16:1 to about 0.32:1.

Claim 9

A positive drive power transmission belt of integral unitary construction having a body of flexible resilient material including a plurality of driving teeth of substantially uniform cross section extending generally transversely thereof and an endless tensile member therein disposed substantially on the dedendum line of said teeth, each said tooth comprising a crown at a distance furthest from said tensile member, a root at a distance nearest to said tensile member and having a width greater than the width of said crown, and opposite flanks extending from the ends of said crown to the ends of said root, each said flank including a fillet adjoining said root, said fillet having an outer surface area which is at least 30% of one half of the total outer surface area of said tooth to thereby increase the shear resistance of each said tooth.

Claim 10

A positive drive power transmission belt of integral unitary construction having a body of flexible resilient material including a plurality of driving teeth of substantially uniform cross section extending generally transversely thereof and an endless tensile member therein disposed substantially on the dedendum line of said teeth, each said tooth comprising a crown at a distance furthest from said tensile member, a root at a distance nearest to said tensile member and having a width greater than the width of said crown, and opposite flanks extending from the ends of said crown to the ends of said root, each said flank including a fillet adjoining said root, said fillet having an outer surface area which is at least 30% of one half of the total outer surface area of said tooth to thereby increase the shear resistance of each said tooth.

Claim 11

The belt as claimed in claim 8 wherein said fillet has an outer surface area which is at least 50% of one half of the total surface area of said tooth.

Claim 12

The belt as claimed in claim 8 wherein the outer surface area of said fillet is from about 35 to about 100% of one half of the total surface area of said tooth.

Claim 13

The belt as claimed in claim 8 wherein the outer surface area of said fillet is from about 40 to about 60% of the total surface area of one half of said tooth.

Claim 14

The belt as claimed in claim 8 wherein said fillet has a curvilinear outer surface the edge of which is formed by at least one arc of a circle whose center lies outside of said body in the space between the belt teeth.

Claim 15

The belt as claimed in claim 8 wherein said fillet has a rectilinear outer surface the edge of which is formed by at least one chord of an arc of a circle whose center lies outside of the body between the belt teeth.

Claim 16

The belt as claimed in claim 12 wherein the ratio of the radius of the arc forming the edge of the outer surface of said fillet to the pitch length between adjacent teeth is from about 0.16:1 to about 0.32:1.

Claim 17

The belt as claimed in claim 13 wherein the ratio of the radius of the arc of the chord forming the edge of the outer surface of said fillet to the pitch length between adjacent teeth is from about 0.16:1 to about 0.32:1.

Claim 18

A positive drive system comprising in combination the belt of claim 8 and at least one pulley having a plurality of uniformly spaced radially projecting teeth, each said tooth as viewed in planes perpendicular to the rotational axis of the pulley comprising a crown, a root spaced from said crown, and opposite flanks extending from the ends of said crown to the ends of said root, each said crown having an outer arcuate surface area the edges of which are defined by at least one arc of a circle whose center lies within said pulley tooth with the crown having an outer surface area which is at least 30% of one half of the total outer surface area of the tooth and with the crown contacting said fillet during the operation of the belt.

Claim 19

The system as claimed in claim 16 wherein in the longitudinal extent of the belt between the pulleys, the height of the belt teeth is greater than the height of the pulley teeth and said belt driving teeth provide support for said tensile member and said tensile member assumes a substantially arcuate, non-chordal configuration as it travels around the pulleys.

Claim 20

The system as claimed in claim 17 wherein as the belt travels around the pulleys there is substantially no clearance between the flanks of said belt teeth and the flanks of said pulley teeth.

Claim 21

The system as claimed in claim 18 wherein the circumferential dimension of each belt driving tooth is about twice as great as said circumferential dimension of each pulley tooth.

Claim 22

The belt as claimed in claim 8 where the witdh of each said root as measured substantially on the dedendum line of the belt teeth is equal to or greater than the distance between any two said teeth as measured on the dedendum line of the belt teeth.

Claim 23

The belt as claimed in claim 20 wherein said width of each said belt tooth is from about 11/2 to about 2 times greater than said distance between any two said teeth.

Claim 24

A positive drive system comprising the combination of a positive drive belt and a pair of toothed pulleys operating in conjunction therewith, the belt including a body of flexible polymeric material having a tensile member of high modulus essentially inextensible material embedded therein and a plurality of driving teeth of substantially uniform cross-sectional configuration formed in at least one surface thereof which extend generally transversely of the belt and are adapted to mesh without any significant change of pitch with teeth of the toothed pulleys, the tensile member disposed substantially on the dedendum line of the driving teeth thereof, each driving tooth of the belt, when viewed in longitudinal cross section as the belt travels around the pulleys, comprising a base portion nearest to said tensile member and opposite pulley tooth contacting portions extending from the ends of said base portion and converging inwardly to form the outermost portion of said tooth and thereby defining the tooth profile, each said pulley contacting portion including a fillet of flexible material integrally joined to said base portion, each fillet having a surface contacting area which is at least 30% of the total surface contacting area of one said pulley tooth contacting portion to thereby increase the shear resistance of each belt tooth.

Claim 25

A positive drive system comprising the combination of a positive drive belt and a pair of toothed pulleys operating in conjunction therewith, the belt including a body of flexible polymeric material having a tensile member of high modulus essentially inextensible material embedded therein and a plurality of driving teeth of substantially uniform cross-sectional configuration formed in at least one surface thereof which extend generally transversely of the belt and are adapted to mesh without any significant change of pitch with teeth of the toothed pulleys, the tensile member disposed substantially on the dedendum line of the driving teeth thereof, each driving tooth of the belt, when viewed in longitudinal cross section as the belt travels around the pulleys, comprising a base portion nearest to said tensile member and opposite pulley tooth contacting portions extending from the ends of said base portion and converging inwardly to form the outermost portion of said tooth and thereby defining the tooth profile, each said pulley contacting portion including a fillet of flexible material integrally joined to said base portion, each fillet having a surface contacting area which is at least 30% of the total surface contacting area of one said pulley tooth contacting portion to thereby increase the shear resistance of each belt tooth.

Claim 26

The system as claimed in claim 22 wherein said fillet has an outer surface area which is at least 50% of the total surface area of one said pulley contacting portion.

Claim 27

The system as claimed in claim 22 wherein the outer surface area of said fillet is from about 35 to about 100% of the total surface area of one said pulley contacting portion.

Claim 28

The system as claimed in claim 22 wherein the outer surface area of said fillet is from about 40 to about 60% of the total surface area of one said pulley contacting portion.

Claim 29

The system as claimed in claim 22 wherein said fillet has a curvilinear outer surface the edge of which is formed by at least one arc whose center lies outside of said body in the space between the belt teeth.

Claim 30

The system as claimed in claim 22 wherein said fillet has a rectilinear outer surface the edge of which is formed by at least one chord of an arc whose center lies outside of the body between the belt teeth.

Claim 31

The system as claimd in claim 26 wherein the ratio of the radius of the arc forming the edge of the outer surface of said fillet to the pitch length between adjacent teeth is from about 0.16:1 to about 0.32:1.

Claim 32

The system as claimed in claim 27 wherein the ratio of the radius of the arc of the chord forming the edge of the outer surface of said fillet to the pitch length between adjacent teeth is from about 0.16:1 to about 0.32:1.

Claim 33

The system as claimed in claim 22 wherein each said toothed pulley includes a plurality of radially projecting teeth with each tooth having a height which is less than the height of each belt driving tooth in the longitudinal extent of the belt between the pulleys, and wherein as the belt travels around the pulleys the outermost portion of the addendum of the belt driving teeth frictionally engage the surfaces of the dedendum of the pulley between the pulley teeth with said belt driving teeth being compressed a limited amount to cause the radially outer extremities of the pulley teeth to simultaneously frictionally engage the surfaces of the dedendum of the belt between the belt driving teeth.

Claim 34

The system as claimed in claim 22 wherein the height of each tooth of the pulley is from about 1 to about 15% less than the height of each driving tooth of the belt in engagement therewith.

Claim 35

The system as claimed in claim 22 wherein the height of each tooth of the pulley is from about 3 to about 7% less than the height of each driving tooth of the belt in engagement therewith.

Claim 36

The system as claimed in claim 22 wherein the height of each tooth of the pulley is about 5% less than the height of each driving tooth of the belt in engagement therewith.

Claim 37

The system as claimed in claim 22 wherein as the belt travels around the pulleys the circumferential dimensions of each belt driving tooth as measured on its dedendum line is equal to or greater than the circumferential dimension of each pulley tooth as measured on its dedendum line.

Claim 38

The system as claimed in claim 34 wherein said circumferential dimension of each belt driving tooth is from about 11/4 to about 13/4 greater than said circumferential dimension of each pulley tooth.

Claim 39

A toothed pulley for use with a toothed power transmission belt, said pulley having a plurality of uniformly spaced radially projecting teeth, each said tooth as viewed in planes perpendicular to the rotational axis of the pulley comprising a base portion, an outermost portion spaced from said base portion and opposite side portions extending from the ends of said base portion joining the ends of the outermost portion to thereby define the pulley tooth profile, said outermost portion having an arcuate outer perimeter formed by the arc of at least one circle whose center point lies within said tooth with one half of said arcuate outer perimeter being at least 30% of one half of the total outer perimeter of said tooth.

Claim 40

A toothed pulley for use with a toothed power transmission belt, said pulley having a plurality of uniformly spaced radially projecting teeth, each said tooth as viewed in planes perpendicular to the rotational axis of the pulley comprising a base portion, an outermost portion spaced from said base portion and opposite side portions extending from the ends of said base portion joining the ends of the outermost portion to thereby define the pulley tooth profile, said outermost portion having an arcuate outer perimeter formed by the arc of at least one circle whose center point lies within said tooth with one half of said arcuate outer perimeter being at least 30% of one half of the total outer perimeter of said tooth.

Claim 41

The pulley as claimed in claim 36 wherein said arcuate outer perimeter is from about 35 to about 100% of one half of the total outer perimeter of said tooth.

Claim 42

The pulley as claimed in claim 36 wherein said arcuate outer perimeter is from about 40 to about 60% of one half of the total outer perimeter of said tooth.

Claim 43

The pulley as claimed in claim 38 wherein the circumferential dimension of the cross section of each pulley tooth as measured at the intersection of the tangents of the flanks thereof with the addendum line of the pulley teeth is equal to or less than the circumferential distance between the confronting flanks of any two said adjacent pulley teeth as measured at the intersection of the tangents of said confronting flanks with the addendum line of the pulley teeth.

Claim 44

The pulley as claimed in claim 39 wherein said circumferential dimension of each said pulley tooth is from about 60 to about 90% of said circumferential distance between any two said pulley teeth.

Claim 45

The pulley as claimed in claim 36 wherein said outermost portion has an arcuate outer perimeter formed by the arcs of two circles of equal radius spaced at an equal distance from the radial center line of said tooth with said arcs connected by a flat portion therebetween said flat portion having a linear dimension less than the length of any one said arc.

Claim 46

The pulley as claimed in claim 36 wherein said uppermost portion has an outer perimeter formed by the arc of a single circle whose center line lies on the radial center line of said tooth.

Claim 47

The pulley as claimed in claim 36 wherein the radius R of said arc is equal to 0.165 P + 0.0012 P (N-9) wherein P = the circular pitch of the pulley teeth and N = the number of pulley teeth.