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US4041359A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making an electrolytic capacitor and electrolytic capacitor made thereby

Assignee: Panasonic Holdings Corp
•
Filing: 1975-06-16
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Granted: 1977-08-09
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Expires: 1995-06-16
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Abstract

Abstract A method for making an electrolytic capacitor. A valve metal powder of the sponge type is compressed into a compact body and other usual steps including anodization and electrode application are carried out thereon. Mainly due to the use of sponge type valve metal powder, this method makes it unnecessary to carry out the conventionally employed step of sintering the compact body and produces an electrolytic capacitor having properties better than those obtained by the conventional method. This invention also provides an electrolytic capacitor characterized by the use of sponge type valve metal powder and specific lubricant materials.

Inventors

  • 👤 Wataru Mizushima
  • 👤 Koreaki Nakata
  • 👤 Nobuhiro Hamasaki
  • 👤 Yoshio Iida

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 05:15
CPC Classifications
H; H01; H01G; H01G9/00; H01G9/004; H01G9/008; H01G9/012; H01G9/022; H01G9/025; H01G9/04; H01G9/042; H01G9/048; H01G9/052

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 204 words
An electrolytic capacitor comprising a compact unsintered body as an anode structure, said body having particles of a tantalum metal powder, each particle being composed of plural intertwined particle elements which serve as plural protruding parts protruding from the particle, and an electrically insulating lubricant-binder material selected from the group consisting of Al 2 O 3 , SiO 2 , MgF 2 , CaF 2 , MoS 2 , BaSO 4 , glass, quartz and fluoro ethylene polymer, said metal powder and lubricant-binder material being compressed together to an extent sufficient to bind said particles securely to each other; a conductive wire partially embedded in said compact body and in electrical contact with some of the particles of said valve metal powder; a dielectric insulating film on the surface of the particles of said valve metal powder and the embedded part of said conductive wire, said body having interstices therein among the bound together particles, the lubricant-binder material, the embedded part of said conductive wire and said dielectric insulating film; a conductive material substantially filling said interstices and covering the outer surface of said compact body; and a further conductive material on said compact body which is in electrical contact with said conductive material.
Claim 2
Dependent Claim 204 words
An electrolytic capacitor comprising a compact unsintered body as an anode structure, said body having particles of a tantalum metal powder, each particle being composed of plural intertwined particle elements which serve as plural protruding parts protruding from the particle, and an electrically insulating lubricant-binder material selected from the group consisting of Al 2 O 3 , SiO 2 , MgF 2 , CaF 2 , MoS 2 , BaSO 4 , glass, quartz and fluoro ethylene polymer, said metal powder and lubricant-binder material being compressed together to an extent sufficient to bind said particles securely to each other; a conductive wire partially embedded in said compact body and in electrical contact with some of the particles of said valve metal powder; a dielectric insulating film on the surface of the particles of said valve metal powder and the embedded part of said conductive wire, said body having interstices therein among the bound together particles, the lubricant-binder material, the embedded part of said conductive wire and said dielectric insulating film; a conductive material substantially filling said interstices and covering the outer surface of said compact body; and a further conductive material on said compact body which is in electrical contact with said conductive material.
Claim 3
Dependent Claim 24 words
An electrolytic capacitor according to claim 1 wherein said valve metal powder of tantalum is a reduction product of potassium tantalum fluoride with sodium.
Claim 4
Dependent Claim 24 words
An electrolytic capacitor according to claim 1 wherein the particles of said valve metal powder have a particle size of 5 to 500 microns.
Claim 5
Dependent Claim 27 words
An electrolytic capacitor according to claim 1 wherein said conductive wire consists of a metal selected from the group consisting of tantalum, aluminum and an aluminum alloy.
Claim 6
Dependent Claim 36 words
An electolytic capacitor according to claim 4 wherein said aluminum alloy comprises aluminum as a major element and one member as an additive selected from the group consisting of tantalum, silicon, zirconium, titanium, colombium and molybdenum.
Claim 7
Dependent Claim 27 words
An electrolytic capacitor according to claim 1 wherein said conductive material is one member selected from the group consisting of manganese oxide, lead oxide and chromium oxide.
Claim 8
Dependent Claim 14 words
An electrolytic capacitor according to claim 6 wherein said conductive material is manganese oxide.
Claim 9
Dependent Claim 14 words
An electrolytic capacitor according to claim 1 wherein said further conductive material comprises graphite.
Claim 10
Dependent Claim 13 words
An electrolytic capacitor according to claim 8 wherein said graphite is colloidal carbon.
Claim 11
Dependent Claim 19 words
An electrolytic capacitor according to claim 8 wherein said further conductive material further comprises silver paint on said graphite.
Claim 12
Dependent Claim 16 words
An electrolytic capacitor according to claim 1 wherein said fluoro ethylene polymers comprise tetra-fluoro-ethylene-polymer and tri-fluoro-chloro-ethylene-polymer.
Claim 13
Dependent Claim 26 words
An electrolytic capacitor according to claim 1 wherein the amount of said lubricant material added to said valve metal powder is 0.1 to 5% by weight.

References Cited (Backward Citations)

US3296500A Cited
US3343047A Cited
US3599053A Cited
US3641399A Cited
DE2218186A1 Cited
US3708728A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-08-08 1981-02-07 1981-08-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-08-08 1985-02-07 1985-08-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-08-08 1989-02-07 1989-08-09 $7700.00 Window Closed / Lapsed

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