Claims Analysis
Total Claims: 15
Claim 1
Independent Claim
143 words
A method for metallizing a thermosetting resin comprising: a. etching the surface of said resin with an oxidizing acid; b. activating the surface of said resin with a stannous chloride solution; c. sensitizing said resin in an aqueous solution of from 0.1 to 0.5 g per liter of palladium chloride and 1 to 6 ml of concentrated hydrochloric acid per liter; d. immersing said resin at about 90° C. in an accelerator bath having a pH of about 7, said bath containing sodium hypophosphite, trisodium citrate, ammonium chloride and 2,4-dihydroxy benzoic acid; e. electrolessly nickel-plating said resin at a temperature of between about 96° to 99° C. in a fast-depositing nickel bath having a pH of about 6.5 to 6.9 to form a nickel layer; f. electroplating said nickel layer with copper; and g. metallizing said copper layer to form a metallized layer.
Claim 2
Independent Claim
143 words
A method for metallizing a thermosetting resin comprising: a. etching the surface of said resin with an oxidizing acid; b. activating the surface of said resin with a stannous chloride solution; c. sensitizing said resin in an aqueous solution of from 0.1 to 0.5 g per liter of palladium chloride and 1 to 6 ml of concentrated hydrochloric acid per liter; d. immersing said resin at about 90° C. in an accelerator bath having a pH of about 7, said bath containing sodium hypophosphite, trisodium citrate, ammonium chloride and 2,4-dihydroxy benzoic acid; e. electrolessly nickel-plating said resin at a temperature of between about 96° to 99° C. in a fast-depositing nickel bath having a pH of about 6.5 to 6.9 to form a nickel layer; f. electroplating said nickel layer with copper; and g. metallizing said copper layer to form a metallized layer.
Claim 3
Dependent Claim
12 words
The method of claim 1 which further comprises chrome-plating said metallized layer.
Claim 4
Dependent Claim
14 words
The method of claim 1 wherein said oxidizing acid is a chromic-sulfuric acid mixture.
Claim 5
Dependent Claim
24 words
The method of claim 3 wherein said etching is conducted for between about 4 and 5 minutes at a temperature of about 80° C.
Claim 6
Dependent Claim
31 words
The method of claim 1 wherein said stannous chloride solution comprises from about 20 g per liter of SnCl.sub. 2.2H 2 O and 60 ml of concentrated hydrochloric acid per liter.
Claim 7
Dependent Claim
40 words
The method of claim 1 wherein said resin is sensitized for about 0.5 to 3 minutes in a palladium chloride solution comprising about 0.2 g of palladium chloride per liter and about 3 ml of concentrated hydrochloric acid per liter.
Claim 8
Dependent Claim
52 words
The method of claim 1 wherein said resin is immersed in said acceleration bath for about 2 to 3 minutes, said bath containing about 70 g/l sodium hypophosphite about 25 g/l trisodium citrate, about 25 g/l ammonium chloride and about 1 g/l of 2,4-dihydroxy benzoic acid at a pH of about 7.
Claim 9
Dependent Claim
41 words
The method of claim 1 wherein said electroless nickel-plating step is carried out for about 4 to 6 minutes in a fast-depositing nickel bath comprising complex salts, sodium hypophosphite and about 0.1 to 5 g liter of a water-soluble polyhydroxy benzene.
Claim 10
Dependent Claim
15 words
The method of claim 8 wherein said nickel bath further comprises a water-soluble copper salt.
Claim 11
Dependent Claim
13 words
The method of claim 1 wherein said metallizing is carried out by electrodeposition.
Claim 12
Dependent Claim
24 words
The method of claim 10 wherein the metallized layer is electroplated with a metal selected from the group consisting of nickel, tin and silver.
Claim 13
Dependent Claim
32 words
The method of claim 2 wherein said chrome-plating is carried out at a current density of about 10 to 20 A/dm 2 and a temperature of about 45° C. to 50° C.
Claim 14
Dependent Claim
22 words
The method of claim 12 wherein said current density is 15 A/dm 2 and said temperature is from 46° to 48° C.
Claim 15
Dependent Claim
12 words
The method of claim 1 wherein said resin is a phenolic resin.