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US4036390A Expired / Lapsed US ⏱️ 0.0 years remaining

Plastic tank panels and joint assembly

Assignee: BLATT WILLAM
•
Filing: 1975-10-17
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Granted: 1977-07-19
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Expires: 1995-10-17
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Abstract

Abstract A curved wall panel made of fiberglass-polyester resin composite and having a main wall section, in which steel straps (or other high modulars or high stiffner material straps) are circumferentially embedded, and an inwardly recurved section at each side thereof which terminates in a radially disposed and outwardly extending flange. The side-by-side flanges of adjacent panels are conjoined to form a joint which is outwardly spaced from the pair of flanges. The plastic portions of the bolted butt joint formed thereby are in compression only from the bolts and from the hydrostatic pressure while the steel bolts and straps are in tension only. A plurality of conjoined ring panels form a ring module. Outwardly disposed ring panels at the top and bottom of each wall panel enable a ring module to be placed on the rim section of a base formed of pie-shaped elements and to be stacked to form a field-erected tank having horizontally disposed and movement-permitting ring joints above and beneath each ring module. Because the thin-walled, creep-susceptible composite in the compressed butt joints and in the ring joints are not under tensile stress, there is substantially no stress concentration nor loci for accelerated corrosion in the tank, so that any size tank can be precisely designed and fabricated.

Inventors

  • 👤 Dwain E. Morse

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 10:40
CPC Classifications
B; B65; B65D; B65D90/00; B65D90/02; B65D90/08

Claims Analysis

Total Claims: 48
Claim 1
Independent Claim 195 words
A modular-construction tank comprising: A. a base; and B. a ring module which fits sealably upon said base, comprising, in combination: 1. a plurality of curved wall panels which are principally made from a thin-walled material, each comprising: a. a main wall section, b. a strap assembly, and c. a recurved wall section which is disposed along each vertical side of said main wall section, said recurred wall section comprising: 1. an inwardly disposed diagonal which extends from said main wall section along a first partial bend; 2. a circumferentially disposed strip which extends from said diagonal along a second partial bend; and 3. a radially disposed and outwardly extending flange which extends out of said strip along a right-angled bend; and 2. a plurality of butt joints, each comprising: a. a pair of said strap assemblies, b. a pair of said recurved wall sections, and c. an interconnecting means for conjoining and circumferentially compressing said wall panels across said butt joint to form said ring module; whereby hydrostatic pressure causes said strap assemblies and said interconnecting means to be in tension from hoop stress and said recurved wall sections to be free of tension.
Claim 2
Dependent Claim 195 words
A modular-construction tank comprising: A. a base; and B. a ring module which fits sealably upon said base, comprising, in combination: 1. a plurality of curved wall panels which are principally made from a thin-walled material, each comprising: a. a main wall section, b. a strap assembly, and c. a recurved wall section which is disposed along each vertical side of said main wall section, said recurred wall section comprising: 1. an inwardly disposed diagonal which extends from said main wall section along a first partial bend; 2. a circumferentially disposed strip which extends from said diagonal along a second partial bend; and 3. a radially disposed and outwardly extending flange which extends out of said strip along a right-angled bend; and 2. a plurality of butt joints, each comprising: a. a pair of said strap assemblies, b. a pair of said recurved wall sections, and c. an interconnecting means for conjoining and circumferentially compressing said wall panels across said butt joint to form said ring module; whereby hydrostatic pressure causes said strap assemblies and said interconnecting means to be in tension from hoop stress and said recurved wall sections to be free of tension.
Claim 3
Dependent Claim 94 words
A modular-construction tank comprising: A. a base; and B. a ring module which fits sealably upon said base, comprising, in combination: 1. a plurality of curved wall panels which are principally made from said materials, each comprising: a. a main wall section, b. a strap assembly said strap assembly comprising a plurality of straps which are circumferentially embedded within each said main wall section and extend alongside and outwardly of each said recurved wall section; and c. a recurved wall section which is disposed along each vertical side of said main wall section, and
Claim 4
Dependent Claim 94 words
A modular-construction tank comprising: A. a base; and B. a ring module which fits sealably upon said base, comprising, in combination: 1. a plurality of curved wall panels which are principally made from said materials, each comprising: a. a main wall section, b. a strap assembly said strap assembly comprising a plurality of straps which are circumferentially embedded within each said main wall section and extend alongside and outwardly of each said recurved wall section; and c. a recurved wall section which is disposed along each vertical side of said main wall section, and
Claim 5
Dependent Claim 72 words
a plurality of butt joints, each comprising: a. a pair of said strap assemblies, b. a pair of said recurved wall sections, and c. an interconnecting means for conjoining and circumferentially compressing said wall panels across said butt joint to form said ring module; whereby hydrostatic pressure causes said strap assemblies and said interconnecting means to be in tension from hoop stress and said recurved wall sections to be free of tension.
Claim 6
Dependent Claim 72 words
a plurality of butt joints, each comprising: a. a pair of said strap assemblies, b. a pair of said recurved wall sections, and c. an interconnecting means for conjoining and circumferentially compressing said wall panels across said butt joint to form said ring module; whereby hydrostatic pressure causes said strap assemblies and said interconnecting means to be in tension from hoop stress and said recurved wall sections to be free of tension.
Claim 7
Dependent Claim 25 words
The tank of claim 2 wherein each said strap embedded within said main wall section is rigidly attached to a junction plate within said panel.
Claim 8
Dependent Claim 26 words
The tank of claim 3 wherein a joint strap is rigidly and tangentially attached to each said junction plate and extends toward said each vertical side.
Claim 9
Dependent Claim 18 words
The tank of claim 4 wherein a pair of eyelets are rigidly attached to each said joint strap.
Claim 10
Dependent Claim 19 words
The tank of claim 5 wherein two pairs of said eyelets are in coaxial alignment across said butt joint.
Claim 11
Dependent Claim 29 words
The tank of claim 6 wherein said interconnecting means comprises a pair of bolts and nuts, each said bolt being passed through one said pair of coaxially aligned eyelets.
Claim 12
Dependent Claim 35 words
The tank of claim 1 wherein said strap assembly comprises a plurality of straps which are circumferentially embedded within each said main wall section and extend alongside and outwardly of each said recurved wall section.
Claim 13
Dependent Claim 39 words
The tank of claim 8 wherein the forces of hydrostatic pressure tends to straighten said recurved wall sections by flattening said partial bends and putting said diagonals and said strips into edgewise compression, whereby said flanges are circumferentially compressed.
Claim 14
Dependent Claim 19 words
The tank of claim 9 wherein a sealant is between said flanges and is compressed under said hydrostatic pressure.
Claim 15
Dependent Claim 17 words
The tank of claim 10 wherein said sealant is a polyester gel which bonds said flanges together.
Claim 16
Dependent Claim 43 words
The tank of claim 11 wherein each said curved wall panel of said ring module comprises along its bottom side a flat brim, which extends outward along its inner edge from said main wall section, and then forms into a downwardly extending lip.
Claim 17
Dependent Claim 23 words
The tank of claim 1 wherein said base comprises a central section and a rim section which are connected with a recurved sidewall.
Claim 18
Dependent Claim 30 words
The tank of claim 13 wherein said ring module is conjoined to said base by a movement-permitting base joint in which said curved wall panels rest upon said rim section.
Claim 19
Dependent Claim 19 words
The tank of claim 14 wherein said ring module comprises along its top side a horizontally disposed flat rim.
Claim 20
Dependent Claim 47 words
The tank of claim 14 wherein an additional ring module is vertically stacked, as an upper ring module, atop said ring module upon said base by means of a horizontally disposed and movement-permitting ring joint which comprises said flat rim and flat brim with a sealant therebetween.
Claim 21
Dependent Claim 18 words
The tank of claim 16 wherein a top is vertically stacked on the topmost of said ring modules.
Claim 22
Dependent Claim 13 words
The tank of claim 17 wherein said thin-walled material are a fiberglass-polyester composite.
Claim 23
Dependent Claim 31 words
The tank of claim 18 wherein said composite is a laminate comprising a polyester gel on inner and outer surfaces thereof and a polyester foam layer and a polyester-fiberglass mixture therebetween.
Claim 24
Dependent Claim 32 words
A curved wall panel for a tank to be filled with a flowable material, comprising a composite system of steel bands and a fiberglass-polyester laminate, said steel bands being disposed circumferentially therewithin.
Claim 25
Dependent Claim 32 words
A curved wall panel for a tank to be filled with a flowable material, comprising a composite system of steel bands and a fiberglass-polyester laminate, said steel bands being disposed circumferentially therewithin.
Claim 26
Dependent Claim 36 words
The panel of claim 20 wherein said fiberglass-polyester laminate comprises a main wall section and a pair of recurved wall sections which are attached to and straddle said main wall section along the vertical sides thereof.
Claim 27
Dependent Claim 27 words
The panel of claim 21 wherein said recurved wall sections comprise an inwardly disposed diagonal, a circumferentially disposed strip, and a radially disposed and outwardly extending flange.
Claim 28
Dependent Claim 14 words
The panel of claim 22 wherein said laminate comprises at least two thin sheets.
Claim 29
Dependent Claim 37 words
The panel of claim 23 wherein said steel bands are between one of said thin sheets, as the outer sheet, and another of said thin sheets, as the inner sheet and as said pair of recurved sections.
Claim 30
Dependent Claim 48 words
The panel of claim 22 wherein said laminate comprises a thin polyester resin gel coat as the inner and outer surfaces thereof, a polyester foam layer adjacent to said outer coat, and a mixture of reinforcing fibers and polyester resin between said foam layer and said inner coat.
Claim 31
Dependent Claim 23 words
The panel of claim 25 wherein said steel bands are embedded between, and attached to, said outer gel coat and said foam layer.
Claim 32
Dependent Claim 84 words
A thin wall curved panel for a tank to be filled with a flowable material, comprising a composite system of straps made from a metal having a predetermined modulus of elasticity under structural loading and a laminate of a reinforced plastic having a modulus of elasticity under loading substantially lower than said metal straps, said straps being disposed circumferentially therewithin and a means for attaching two adjacent of said panels with butt joints such that substantially zero load is carried by the butt joints.
Claim 33
Dependent Claim 84 words
A thin wall curved panel for a tank to be filled with a flowable material, comprising a composite system of straps made from a metal having a predetermined modulus of elasticity under structural loading and a laminate of a reinforced plastic having a modulus of elasticity under loading substantially lower than said metal straps, said straps being disposed circumferentially therewithin and a means for attaching two adjacent of said panels with butt joints such that substantially zero load is carried by the butt joints.
Claim 34
Dependent Claim 59 words
The panel of claim 27 wherein said means comprises: A. a main wall section; B. a pair of recurved wall sections which are disposed inboard of said tank with respect to said main wall section; and C. said metal straps which are embedded within said main wall section and pass tangentially therefrom beside said pair of recurved wall sections.
Claim 35
Dependent Claim 24 words
The panel of claim 28 wherein said strap assembly comprises a means for attaching an interconnecting means thereto for conjoining said two adjacent panels.
Claim 36
Dependent Claim 31 words
The panel of claim 29 wherein said interconnecting means and said metal straps are in tension from said hoop stress and said pair of recurved wall sections are free of tension.
Claim 37
Dependent Claim 48 words
The panel of claim 30 wherein said pair of recurved wall sections each comprises a flange at the end thereof, said flanges being side by side, radially disposed, and outwardly extending and each said flange being connected to said main wall section with a pair of partial bends.
Claim 38
Dependent Claim 13 words
The panel of claim 31 wherein said partial bends are 45° ± 15°.
Claim 39
Dependent Claim 21 words
The panel of claim 32 wherein said reinforced plastic is polyester resin reinforced with chopped fiberglass and said metal is steel.
Claim 40
Dependent Claim 59 words
The panel of claim 27 wherein said means comprises: A. a main wall section; B. a pair of recurved wall sections which are disposed outboard of said tank with respect to said main wall section; and C. said metal straps which are embedded within said main wall section and pass tangentially therefrom beside said pair of recurved wall sections.
Claim 41
Dependent Claim 24 words
The panel of claim 34 wherein said strap assembly comprises a means for attaching an interconnecting means thereto for conjoining said two adjacent panels.
Claim 42
Dependent Claim 31 words
The panel of claim 35 wherein said interconnecting means and said metal straps are in tension from said hoop stress and said pair of recurved wall sections are free of tension.
Claim 43
Dependent Claim 27 words
The panel of claim 21 wherein said recurved wall sections comprise an inwardly disposed diagonal, a circumferentially disposed strip, and a radially disposed and outwardly extending flange.
Claim 44
Dependent Claim 14 words
The panel of claim 37 wherein said laminate comprises at least two thin sheets.
Claim 45
Dependent Claim 37 words
The panel of claim 38 wherein said steel bands are between one of said thin sheets, as the outer sheet, and another of said thin sheets, as the inner sheet and as said pair of recurved sections.
Claim 46
Dependent Claim 35 words
The tank of claim 19 wherein said strap assembly comprises a plurality of straps which are circumferentially embedded within each said main wall section and extend alongside and outwardly of each said recurved wall section.
Claim 47
Dependent Claim 23 words
The tank of claim 40 wherein said embedded strap is attached to and disposed between said outer gel surface and said foam layer.
Claim 48
Dependent Claim 60 words
The tank of claim 7 wherein the outer extremity of each said recurved wall section is radially spaced from said bolts while said tank is empty and is outwardly movable by the action of hydrostatic pressure until said outer extremity contacts said bolts, whereby each said recurved wall section transmits said hydrostatic pressure to and receives support from said bolts.

References Cited (Backward Citations)

US1169022A Cited
US2143436A Cited
US3460705A Cited
US3700512A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-07-18 1981-01-17 1981-07-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-07-18 1985-01-17 1985-07-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-07-18 1989-01-17 1989-07-19 $7700.00 Window Closed / Lapsed

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