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US4034906A Expired / Lapsed US ⏱️ 0.0 years remaining

Diffusion bonding utilizing eutectic fugitive liquid phase

Assignee: RTX Corp
•
Filing: 1975-02-13
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Granted: 1977-07-12
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Expires: 1995-02-13
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Abstract

Abstract Members comprised of materials such as titanium and zirconium and their alloys are bonded together in a non-reacting environment with the aid of foil-type braze alloy preforms. The preforms are positioned between the members to be joined, pressure is applied and the joint assembly is subjected to a temperature in excess of 1550° F but below the beta transus of the members. The preforms are fabricated from a titanium-zirconium foil to which a eutectic depressant alloying agent has been added. The depressant forms, with the titanium and zirconium, a low melting point eutectic which, with extended isothermal heating, will diffuse into the base materials.

Inventors

  • 👤 Carl E. Carlson
  • 👤 Eugene J. Delgrosso

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-24 03:18
CPC Classifications
B; B23; B23K; B23K35/00; B23K35/22; B23K35/24; B23K35/32; B23K35/325; B23K35/001; B23K35/005; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12222; Y10T428/12493; Y10T428/12771; Y10T428/12806

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 165 words
A method of braze bonding metal surfaces selected from the group consisting of Ti, Zr and alloys thereof comprising the steps of: placing a foil preform between a pair of said surfaces to be joined to define a joint assembly, the preform consisting essentially of a Ti-(50 + 6)Zr alloy foil having a thin eutectic depressant alloying agent layer on at least one side of said foil; applying pressure across the joint comprising the surfaces to be joined with the foil preform sandwiched therebetween; placing the assembly including the preform in a non-reacting atmosphere; heating the assembly to a temperature in the range of 1625° F ± 75° F whereby the depressant will form a low melting point eutectic with the titanium and zirconium, the eutectic melting and filling the gaps between the surfaces to be joined; continuing the application of heat to promote interdiffusion of the alloying agents and solidification at temperature; and cooling the joint assembly after the desired interdiffusion has been achieved.
Claim 2
Independent Claim 165 words
A method of braze bonding metal surfaces selected from the group consisting of Ti, Zr and alloys thereof comprising the steps of: placing a foil preform between a pair of said surfaces to be joined to define a joint assembly, the preform consisting essentially of a Ti-(50 + 6)Zr alloy foil having a thin eutectic depressant alloying agent layer on at least one side of said foil; applying pressure across the joint comprising the surfaces to be joined with the foil preform sandwiched therebetween; placing the assembly including the preform in a non-reacting atmosphere; heating the assembly to a temperature in the range of 1625° F ± 75° F whereby the depressant will form a low melting point eutectic with the titanium and zirconium, the eutectic melting and filling the gaps between the surfaces to be joined; continuing the application of heat to promote interdiffusion of the alloying agents and solidification at temperature; and cooling the joint assembly after the desired interdiffusion has been achieved.
Claim 3
Dependent Claim 52 words
The method of claim 1 wherein the step of placing the foil preform between the surfaces to be joined comprises: selecting said titanium-zirconium alloy foil; coating said titanium-zirconium foil on at least a first side with said eutectic depressant alloying agent; and positioning the coated foil between the surfaces to be joined.
Claim 4
Dependent Claim 26 words
The method of claim 2 wherein the step of coating the foil comprises: applying the depressant to the foil by means of sputtering in a vacuum.
Claim 5
Dependent Claim 23 words
The method of claim 3 wherein the step of sputtering includes: forming a thin layer of beryllium on both sides of the foil.
Claim 6
Dependent Claim 34 words
The method of claim 2 wherein the step of applying pressure comprises: compressing the foil between the surfaces to be joined by the application of pressure in the range of 2 to 100 psi.
Claim 7
Dependent Claim 34 words
The method of claim 1 wherein the step of applying pressure comprises: compressing the foil between the surfaces to be joined by the application of pressure in the range of 2 to 100 psi.
Claim 8
Dependent Claim 34 words
The method of claim 1 wherein said preform consists essentially of a Ti-(50 ± 6)Zr alloy foil approximately 4-5 mils thick having a layer of Be approximately 0.1-0.2 mil thick on each side thereof.

References Cited (Backward Citations)

US3188732A Cited
US3038249A Cited
US3451792A Cited
US3561099A Cited
US3666429A Cited
US3675311A Cited
US3854194A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-07-11 1981-01-10 1981-07-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-07-11 1985-01-10 1985-07-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-07-11 1989-01-10 1989-07-12 $7700.00 Window Closed / Lapsed

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