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US4034144A Expired / Lapsed US ⏱️ 0.0 years remaining

Separator for secondary alkaline batteries

Assignee: Whittaker Technical Products Inc
•
Filing: 1976-07-27
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Granted: 1977-07-05
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Expires: 1996-07-27
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Abstract

Abstract A negative interseparator for use as a component in a separator system for alkaline rechargeable batteries comprises about 50% to 95% by weight of a titanate material such as potassium titanate, a matrix-forming fibrous material, and a thickening agent for use in forming the interseparator. The negative interseparator is interposed between the negative electrode and "main separator" in the aforementioned batteries.

Inventors

  • 👤 Roland F. Chireau

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 02:48
CPC Classifications
H; H01; H01M; H01M50/00; H01M50/40; H01M50/409; H01M50/44; H01M50/431; H01M50/434; H01M2300/00; H01M2300/0002; H01M2300/0014; H01M50/489; H01M50/491; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 129 words
In a rechargeable alkaline electrochemical cell comprising a positive electrode, a negative electrode, a main separator disposed between said positive and negative electrodes, and an alkaline electrolyte in contact with said electrodes and said main separator, the improvement which comprises: a negative interseparator disposed in said electrolyte between said main separator and said negative electrode and comprising (a) an inorganic fibrous titanate material, and (b) an inorganic fibrous matrix-forming material having a length and flexibility sufficient to form a matrix for said titanate material, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a) and (b), and said matrix-forming material being present in an amount sufficient to make up 100% by weight of said (a) and (b).
Claim 2
Dependent Claim 129 words
In a rechargeable alkaline electrochemical cell comprising a positive electrode, a negative electrode, a main separator disposed between said positive and negative electrodes, and an alkaline electrolyte in contact with said electrodes and said main separator, the improvement which comprises: a negative interseparator disposed in said electrolyte between said main separator and said negative electrode and comprising (a) an inorganic fibrous titanate material, and (b) an inorganic fibrous matrix-forming material having a length and flexibility sufficient to form a matrix for said titanate material, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a) and (b), and said matrix-forming material being present in an amount sufficient to make up 100% by weight of said (a) and (b).
Claim 3
Dependent Claim 111 words
The improvement of claim 1 which further includes: (c) a thickening agent which is relatively inert to the alkaline media in said electrochemical cells, said thickening agent being capable of increasing, and being present in amount sufficient to increase, the viscosity of a slurry of said (a) and (b) from which said negative interseparator may be formed, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a), (b) and (c), and said thickening agent and said matrix-forming material being present in a combined amount to make up 100% by weight of the weight of said (a), (b) and (c).
Claim 4
Dependent Claim 43 words
The improvement of claim 2 wherein said matrix-forming material and said thickening agent are present in amounts between about 4.5% and about 45% by weight and about 0.5% and about 5% by weight, respectively, of the weight of said (a), (b) and (c).
Claim 5
Dependent Claim 19 words
The improvement of claim 2 wherein said thickening agent is carboxymethyl cellullose, hydroxyethyl cellulose, ethyl cellulose, or methyl cellulose.
Claim 6
Dependent Claim 27 words
The improvement of claim 1 wherein said titanate material is potassium titanate, sodium titanate, magnesium titanate, calcium titanate, cerium titanate, barium titanate, magnesium-calcium titanate, or mixtures thereof.
Claim 7
Dependent Claim 19 words
The improvement of claim 1 wherein said matrix-forming material is chrysotile asbestos, zirconia fibers, alumino-silicate fibers or alumina fibers.
Claim 8
Dependent Claim 35 words
The improvement of claim 1 wherein a portion of said matrix-forming material is of colloidal size, the remainder of said matrix-forming material being present in amount sufficient to form a matrix for said titanate material.
Claim 9
Dependent Claim 30 words
The improvement of claim 1 wherein said titanate material is present in an amount between about 75% and about 92% by weight of the weight of said (a) and (b).
Claim 10
Dependent Claim 46 words
The improvement of claim 2 wherein said (a), (b) and (c) are present in amounts between about 75% and about 92%, between about 8% and about 25%, and between about 0.5% and about 2.5% by weight of the weight of said (a), (b) and (c), respectively.
Claim 11
Dependent Claim 20 words
The improvement of claim 1 wherein the length of said matrix-forming material is between about 200 and about 500 microns.
Claim 12
Dependent Claim 87 words
A composite structure for use as a negative interseparator in a rechargeable alkaline electrochemical cell, comprising: (a) an inorganic titanate material, and (b) an inorganic fibrous matrix-forming material having a length and flexibility sufficient to form a matrix for said titanate material, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a) and (b), and said matrix-forming material being present in an amount sufficient to make up 100% by weight of said (a) and (b).
Claim 13
Dependent Claim 87 words
A composite structure for use as a negative interseparator in a rechargeable alkaline electrochemical cell, comprising: (a) an inorganic titanate material, and (b) an inorganic fibrous matrix-forming material having a length and flexibility sufficient to form a matrix for said titanate material, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a) and (b), and said matrix-forming material being present in an amount sufficient to make up 100% by weight of said (a) and (b).
Claim 14
Dependent Claim 112 words
The composite structure of claim 11 which further includes: (c) a thickening agent which is relatively inert to alkaline media in rechargeable alkaline electrochemical cells, said thickening agent being capable of increasing, and being present in amount sufficient to increase, the viscosity of a slurry of said (a) and (b) from which said composite structure may be formed, said titanate material being present in an amount between about 50% and about 95% by weight of the weight of said (a), (b) and (c), and said thickening agent and said matrix-forming material being present in a combined amount to make up 100% by weight of the weight of said (a), (b) and (c).
Claim 15
Dependent Claim 44 words
The composite structure of claim 12 wherein said matrix-forming material and said thickening agent are present in amounts between about 4.5% and about 45% by weight and about 0.5% and about 5% by weight, respectively, of the weight of said (a), (b) and (c).
Claim 16
Dependent Claim 20 words
The composite structure of claim 12 wherein said thickening agent is carboxymethyl cellulose, hydroxyethyl cellulose, ethyl cellulose, or methyl cellulose.
Claim 17
Dependent Claim 28 words
The composite structure of claim 11 wherein said titanate material is potassium titanate, sodium titanate, magnesium titanate, calcium titanate, cerium titanate, barium titanate, magnesium-calcium titanate, or mixtures thereof.
Claim 18
Dependent Claim 20 words
The composite structure of claim 11 wherein said matrix-forming material is chrysotile asbestos, zirconia fibers, alumino-silicate fibers or alumina fibers.
Claim 19
Dependent Claim 50 words
The composite structure of claim 11 wherein a portion of said matrix-forming material is of colloidal size to serve as a thickening agent when forming said structure from a fluid medium, to remainder of said matrix-forming material being present in amount sufficient to form a matrix for said titanate material.

References Cited (Backward Citations)

US3364077A Cited
US3861963A Cited
US3539396A Cited
US3625771A Cited
US3711336A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-07-04 1981-01-03 1981-07-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-07-04 1985-01-03 1985-07-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-07-04 1989-01-03 1989-07-05 $7700.00 Window Closed / Lapsed

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