Process for forming intermediate metal conduit

Claim 1

A method of producing intermediate metal conduit, in accordance with National Electrical Code standards and in conventional trade sizes, such that fittings designed for a particular size of rigid metal conduit can be used interchangeably with a corresponding size of such intermediate metal conduit, comprising the steps of: (a) forming the intermediate metal conduit with a wall thickness which is approximately sixty per cent of the wall thickness for the corresponding size of rigid metal conduit; (b) forming the intermediate metal conduit with a nominal outside diameter which corresponds with the lower end in the wide tolerance range for the outside diameter of the corresponding size of rigid metal conduit; (c) maintaining, during the aforesaid forming steps, a narrow total tolerance of the order of 0.010 inches for the smaller sizes, and increasing to the order of 0.020 inches for the larger sizes, on the nominal outside diameter such that the minimum value for the outside diameter of the intermediate metal conduit corresponds substantially with the minimum value in the wide tolerance range for the outside diameter of the corresponding size of rigid metal conduit; whereby, when an external thread of predetermined taper is provided on said intermediate metal conduit as formed, the normally resulting break-through of such conduit due to the thread is prevented, and threaded fittings designed for the corresponding size of rigid conduit are then compatible with and engage said external thread on said intermediate metal conduit.

Claim 2

A method of producing intermediate metal conduit, in accordance with National Electrical Code standards and in conventional trade sizes, such that fittings designed for a particular size of rigid metal conduit can be used interchangeably with a corresponding size of such intermediate metal conduit, comprising the steps of: (a) forming the intermediate metal conduit with a wall thickness which is approximately sixty per cent of the wall thickness for the corresponding size of rigid metal conduit; (b) forming the intermediate metal conduit with a nominal outside diameter which corresponds with the lower end in the wide tolerance range for the outside diameter of the corresponding size of rigid metal conduit; (c) maintaining, during the aforesaid forming steps, a narrow total tolerance of the order of 0.010 inches for the smaller sizes, and increasing to the order of 0.020 inches for the larger sizes, on the nominal outside diameter such that the minimum value for the outside diameter of the intermediate metal conduit corresponds substantially with the minimum value in the wide tolerance range for the outside diameter of the corresponding size of rigid metal conduit; whereby, when an external thread of predetermined taper is provided on said intermediate metal conduit as formed, the normally resulting break-through of such conduit due to the thread is prevented, and threaded fittings designed for the corresponding size of rigid conduit are then compatible with and engage said external thread on said intermediate metal conduit.

Claim 8

A method of producing intermediate metal conduit, in accordance with National Electrical Code standards and in conventional trade sizes, such that fittings designed for a particular size of rigid metal conduit can be used interchangeably with a corresponding size of such intermediate metal conduit, comprising the steps of: (a) forming the intermediate metal conduit with a wall thickness which is approximately sixty percent of the wall thickness for the corresponding size of rigid metal conduit; (b) forming the intermediate metal conduit with a nominal outside diameter which for the following trade sizes of one-half inch, three-quarter inch, one inch, one and a quarter inches, one and one-half inches, two inches, two and one-half inches, three inches, three and one-half inches, and four inches, is respectively, in inches: 0.815; 1.029; 1.290; 1.638; 1.1883; 2.360; 2.857; 3.476; 3.971; and 4.466; (c) maintaining a narrow total tolerance on the outside diameter in forming said intermediate conduit such that substantially the following respective minimum values therefor are obtained, in inches: 0.810; 1.024; 1.285; 1.630; 1.875; 2.352; 2.847; 3.466; 3.961; and 4.456, said minimum values corresponding substantially with the minimum values in the wide tolerance range for the outside diameter of the corresponding respective sizes of rigid metal conduit; whereby, when an external thread of predetermined taper is provided on said intermediate metal conduit as formed, the normally resulting break-through of such conduit due to the thread is prevented, and threaded fittings designed for the corresponding size of rigid conduit are then compatible with and engage said external thread on said intermediate metal conduit.

Claim 9

A method of producing intermediate metal conduit, in accordance with National Electrical Code standards and in conventional trade sizes, such that fittings designed for a particular size of rigid metal conduit can be used interchangeably with a corresponding size of such intermediate metal conduit, comprising the steps of: (a) forming the intermediate metal conduit with a wall thickness which is approximately sixty percent of the wall thickness for the corresponding size of rigid metal conduit; (b) forming the intermediate metal conduit with a nominal outside diameter which for the following trade sizes of one-half inch, three-quarter inch, one inch, one and a quarter inches, one and one-half inches, two inches, two and one-half inches, three inches, three and one-half inches, and four inches, is respectively, in inches: 0.815; 1.029; 1.290; 1.638; 1.1883; 2.360; 2.857; 3.476; 3.971; and 4.466; (c) maintaining a narrow total tolerance on the outside diameter in forming said intermediate conduit such that substantially the following respective minimum values therefor are obtained, in inches: 0.810; 1.024; 1.285; 1.630; 1.875; 2.352; 2.847; 3.466; 3.961; and 4.456, said minimum values corresponding substantially with the minimum values in the wide tolerance range for the outside diameter of the corresponding respective sizes of rigid metal conduit; whereby, when an external thread of predetermined taper is provided on said intermediate metal conduit as formed, the normally resulting break-through of such conduit due to the thread is prevented, and threaded fittings designed for the corresponding size of rigid conduit are then compatible with and engage said external thread on said intermediate metal conduit.