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US4032378A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming pattern roll

Assignee: Consolidated Engravers Corp
•
Filing: 1976-09-03
•
Granted: 1977-06-28
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Expires: 1996-09-03
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Abstract

Abstract A pattern roll is provided for use in opposition to a sonic horn for fusing responsive material interposed between the roll and horn. The pattern of the roll is formed integrally on the roll body in a manner that provides a much more serviceable roll and one in which the pattern possibilities are greatly increased in relation to pattern rolls of this sort heretofore available.

Inventors

  • 👤 James L. McDonald
  • 👤 Christian Toussieux

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-04 09:21
CPC Classifications
B; B29; B29C; B29C65/00; B29C65/02; B29C65/08; B29C65/083; B29C65/086; B29C66/00; B29C66/01; B29C66/05; B29C66/10; B29C66/11; B29C66/112; B29C66/1122; B29C66/20; B29C66/21; B29C66/22; B29C66/221; B29C66/223; B29C66/23; B29C66/234; B29C66/40; B29C66/41; B29C66/43; B29C66/436; B29C66/80; B29C66/81; B29C66/814; B29C66/8141; B29C66/81433; B29C66/83; B29C66/834; B29C66/8341; B29C66/83411; B29C66/8351; B29C66/83511; B29C66/70; B29C66/71; B29C66/73; B29C66/739; B29C66/7392; B29C66/73921

Claims Analysis

Total Claims: 5
Claim 1
Independent Claim 100 words
The method of forming a pattern roll for use in opposition to a sonic horn for fusing heat responsive material interposed therebetween, which method comprises preparing a mill for a predetermined pattern of discrete horn opposing elements projecting from a base rib, applying said mill to a roll body for partially raising said pattern at the roll body surface, coating the partially raised pattern with a resist and etching the roll body to the base of the pattern rise, and then repeating the mill application and etching steps until the predetermined pattern is fully raised at the roll body surface.
Claim 2
Independent Claim 100 words
The method of forming a pattern roll for use in opposition to a sonic horn for fusing heat responsive material interposed therebetween, which method comprises preparing a mill for a predetermined pattern of discrete horn opposing elements projecting from a base rib, applying said mill to a roll body for partially raising said pattern at the roll body surface, coating the partially raised pattern with a resist and etching the roll body to the base of the pattern rise, and then repeating the mill application and etching steps until the predetermined pattern is fully raised at the roll body surface.
Claim 3
Dependent Claim 27 words
The method of forming a pattern roll as defined in claim 1 wherein said roll is rotated during application of the mill thereto for raising said pattern.
Claim 4
Dependent Claim 39 words
The method of forming a pattern roll as defined in claim 1 wherein the projecting faces of the fully raised horn opposing elements are abraded to an even projecting height and with a curvature concentric with the roll axis.
Claim 5
Dependent Claim 27 words
The method of forming a pattern roll as defined in claim 3 wherein, after fully forming and abrading the raised pattern, said roll body is chrome plated.

References Cited (Backward Citations)

US3022231A Cited
US3177104A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-06-27 1980-12-27 1981-06-28 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-06-27 1984-12-27 1985-06-28 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-06-27 1988-12-27 1989-06-28 $7700.00 Window Closed / Lapsed

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