Electric cells

Claim 2

An electric cell having a solid electrolyte which partially bounds on one side thereof a compartment for a liquid cathode and on the opposite side thereof a compartment in the form of a wicking space for a liquid anode, said wicking space being shaped so that said space generally follows the contour of the surface of the solid electrolyte and is capable of containing only a very limited quantity of the liquid anode needed by the cell, and a reservoir for storing the bulk of the liquid anode needed for the cell, wherein the improvement comprises a corrosion resistant barrier between the solid electrolyte and the reservoir and separating one from the other, and a flow limiting means, through which liquid anode in the reservoir must flow to reach the liquid anode compartment and the solid electrolyte, for permitting flow therethrough of liquid anode for the normal charge and discharge operational requirements of the cell but limiting higher rates of flow such that in the event of damage to the solid electrolyte only a very limited quantity of liquid anode is readily available to react with the liquid cathode, and further supply of liquid anode is limited by the flow limiting means.

Claim 3

An electric cell as claimed in claim 1, wherein a porous foam material which is resistant to corrosion by the liquid anode is disposed in the reservoir so as substantially to fill the reservoir.

Claim 4

An electric cell as claimed in claim 1, wherein the solid electrolyte is of tubular form, the corrosion resistant barrier is also of tubular form and is disposed concentric to the solid electrolyte to define on one side the liquid anode compartment therebetween, the other side of said barrier partially bounds the reservoir for liquid anode, and port means in said barrier provide the flow limiting means.

Claim 5

An electric cell as claimed in claim 3, wherein the corrosion resistant barrier is disposed around the outside of the tubular solid electrolyte to define a compartment for liquid anode therebetween, a casing is disposed around the corrosion resistant barrier to define the reservoir therebetween, the compartment for the liquid cathode is provided by the space inside the tubular solid electrolyte, and a current collecting means extends into and along the length of the liquid cathode compartment.

Claim 6

An electric cell as claimed in claim 1, wherein a capsule defines the reservoir and is disposed adjacent to the solid electrolyte to define the compartment for liquid anode therebetween, a port means in the capsule provides the flow limiting means, and the capsule also provides a corrosion resistant barrier between the reservoir therein and the liquid anode compartment.

Claim 7

An electric cell as claimed in claim 5, wherein the capsule and the solid electrolyte are of flat form.

Claim 8

An electric cell of tubular form of between 250 to 400 watt.hrs. energy capacity and adapted for operation in a vertical orientation, comprising a solid electrolyte of tubular form which is closed at its lower end and of 3 cm mean diameter, a tubular stainless steel casing closed at one end and having an external flange at its open end through which the solid electrolyte is disposed lengthwise, a corrosion resistant barrier in the form of a molybdenum tube partially closed at its lower end and disposed around the outside of the solid electrolyte to define a liquid anode compartment therebetween and a liquid anode reservoir therebetween the casing, the inside dimensions of the corrosion resistant barrier relative to the outside dimensions of the solid electrolyte being selected so that the barrier defines a substantially constant distance normal to and about the surface of the solid electrolyte of between 0.1 mm and 0.5 mm depending on the energy capacity of the cell to provide a liquid anode compartment of very limited capacity and such that it constrains liquid sodium therein to flow by capillary action over the surface of the solid electrolyte, an aperture of between 11/2 mm and 3 mm at the otherwise closed end of the barrier to provide a flow limiting means for flow therethrough of liquid sodium between the liquid sodium compartment and the reservoir, the smallest aperture and largest said normal distance being selected for the cell of 250 watt.hr. energy capacity and vice versa, a current collecting means in the form of a graphite rod extending substantially concentrically into and along the length of the solid electrolyte and terminating at one end near the closed end of said solid electrolyte, liquid sulphur impregnated in a graphite felt and disposed inside the solid electrolyte between the surface thereof and the current collecting means, a ceramic spacer disc of annular form to which the solid electrolyte and barrier are formed at their open ends and such that said spacer disc closes the liquid anode compartment and the reservoir, a stainless steel closure disc disposed above the spacer disc to close the liquid sulphur compartment and which mechanically supports and electrically connects the other end of the current collecting means through screw thread means, Grafoil sealing means disposed between the flange of the casing and the ceramic spacer and between the ceramic spacer and the closure disc, an alpha-alumina insulating disc of annular form disposed on the upper surface of the closure disc, an internally threaded sleeve which fits around said flange, spacer disc, closure disc and insulating disc and has an inturned lip which abuts the lower surface of the flange of the casing, and an externally threaded insert which engages the screw thread in the sleeve above the insulating disc so that when tightened it clamps the flange, spacer disc and closure disc in sealing engagement and thereby seals the liquid anode and liquid cathode compartments.

Claim 9

An electric cell of tubular form of between 250 to 400 watt.hrs. energy capacity and adapted for operation in a vertical orientation, comprising a solid electrolyte of tubular form which is closed at its lower end and of 3 cm mean diameter, a tubular stainless steel casing closed at one end and having an external flange at its open end through which the solid electrolyte is disposed lengthwise, a corrosion resistant barrier in the form of a molybdenum tube partially closed at its lower end and disposed around the outside of the solid electrolyte to define a liquid anode compartment therebetween and a liquid anode reservoir therebetween the casing, the inside dimensions of the corrosion resistant barrier relative to the outside dimensions of the solid electrolyte being selected so that the barrier defines a substantially constant distance normal to and about the surface of the solid electrolyte of between 0.1 mm and 0.5 mm depending on the energy capacity of the cell to provide a liquid anode compartment of very limited capacity and such that it constrains liquid sodium therein to flow by capillary action over the surface of the solid electrolyte, an aperture of between 11/2 mm and 3 mm at the otherwise closed end of the barrier to provide a flow limiting means for flow therethrough of liquid sodium between the liquid sodium compartment and the reservoir, the smallest aperture and largest said normal distance being selected for the cell of 250 watt.hr. energy capacity and vice versa, a current collecting means in the form of a graphite rod extending substantially concentrically into and along the length of the solid electrolyte and terminating at one end near the closed end of said solid electrolyte, liquid sulphur impregnated in a graphite felt and disposed inside the solid electrolyte between the surface thereof and the current collecting means, a ceramic spacer disc of annular form to which the solid electrolyte and barrier are formed at their open ends and such that said spacer disc closes the liquid anode compartment and the reservoir, a stainless steel closure disc disposed above the spacer disc to close the liquid sulphur compartment and which mechanically supports and electrically connects the other end of the current collecting means through screw thread means, Grafoil sealing means disposed between the flange of the casing and the ceramic spacer and between the ceramic spacer and the closure disc, an alpha-alumina insulating disc of annular form disposed on the upper surface of the closure disc, an internally threaded sleeve which fits around said flange, spacer disc, closure disc and insulating disc and has an inturned lip which abuts the lower surface of the flange of the casing, and an externally threaded insert which engages the screw thread in the sleeve above the insulating disc so that when tightened it clamps the flange, spacer disc and closure disc in sealing engagement and thereby seals the liquid anode and liquid cathode compartments.

Claim 10

An electric cell as claimed in claim 7, wherein porous foam Nichrome is disposed in the reservoir so as substantially to fill the reservoir.