Patent US5143335A successfully refreshed from Google Patents.
US4027367A
Expired / Lapsed
US
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Spray bonding of nickel aluminum and nickel titanium alloys
Assignee: RONDEAU VIRGINIA C
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Filing: 1975-07-24
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Granted: 1977-06-07
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Expires: 1995-07-24
Abstract
Abstract An alloy of nickel and aluminum, which also may contain varying percentages of intermetallics, in the form of a wire or rod is sprayed in an electric arc spray gun to form a self-bonding coating on a smooth, clean substrate. Alternatively an alloy of nickel and titanium, which also may contain varying percentages of intermetallics, in the form of a wire may be similarly electric arc sprayed to effect a self-bonding coating on a substrate. The nickel aluminum alloy and possibly intermetallics or the nickel titanium alloy and possibly intermetallics are supplied as a wire feed to the electric arc spray gun, and when heated in the electric arc of the spray gun and sprayed onto a substrate will form a coating that has a high degree of tenacity to many metal substrates and also has a moderate degree of hardness, low Rc, high Rb. The self-bonding is attributed to the formation of superheated liquid in the arc process and the affinity of that superheated liquid to iron, nickel, aluminum, etc.
Inventors
- 👤 Henry S. Rondeau
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-31 00:32
CPC Classifications
C; C23; C23C; C23C4/00; C23C4/04; C23C4/06; C23C4/08; B; B05; B05D; B05D7/00; B05D7/24; B05D7/26; C23C4/18; B05D1/00; B05D1/02; B05D1/08; B05D1/10; Y; Y10; Y10T; Y10T428/00; Y10T428/12; Y10T428/12493; Y10T428/12736; Y10T428/1275; Y10T428/12757; Y10T428/12764; Y10T428/12771; Y10T428/12806
Claims Analysis
Total Claims: 19
Claim 1
Independent Claim
75 words
A method of thermal spraying a substrate to deposit a self-bonding coating on such substrate, comprising supplying an electric arc thermal spray gun with a wire feed comprising an alloy of nickel and aluminum or titanium, and using such electric arc thermal spray gun, spraying said wire feed onto such substrate to coat the same thereby to establish a diffusion bond between such coating and such substrate to provide a self-bonding coating on such substrate.
Claim 2
Independent Claim
75 words
A method of thermal spraying a substrate to deposit a self-bonding coating on such substrate, comprising supplying an electric arc thermal spray gun with a wire feed comprising an alloy of nickel and aluminum or titanium, and using such electric arc thermal spray gun, spraying said wire feed onto such substrate to coat the same thereby to establish a diffusion bond between such coating and such substrate to provide a self-bonding coating on such substrate.
Claim 3
Dependent Claim
25 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of nickel and aluminum.
Claim 4
Dependent Claim
41 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of approximately from 80 to 98 percent by weight nickel and approximately from two to twenty percent by weight aluminum.
Claim 5
Dependent Claim
41 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of approximately from 90 to 95 percent by weight nickel and approximately from four to six percent by weight aluminum.
Claim 6
Dependent Claim
25 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of nickel and titanium.
Claim 7
Dependent Claim
41 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of approximately from forty to seventy percent by weight nickel and approximately from thirty to sixty percent by weight titanium.
Claim 8
Dependent Claim
41 words
A method as set forth in claim 1, wherein said step of supplying comprises supplying a wire feed comprising an alloy of approximately from fifty-four to fifty-six percent by weight nickel and approximately from forty-four to forty-six percent by weight titanium.
Claim 9
Dependent Claim
26 words
A method as set forth in claim 1, wherein said step of spraying comprises spraying said wire feed onto a smooth, clean substrate of metallic material.
Claim 10
Dependent Claim
18 words
A method as set forth in claim 1, further comprising the step of heat treating such coated substrate.
Claim 11
Dependent Claim
84 words
An article of manufacture, comprising a metallic substrate and a coating of an alloy of nickel and aluminum or titanium applied to said substrate by supplying to an electric arc thermal spray gun a wire feed comprising an alloy of nickel and aluminum or titanium, and using such electric arc thermal spray gun, spraying said wire feed onto said substrate to coat the same, thereby to establish a diffusion bond between said coating and said substrate, whereby said coating is self-bonding to said substrate.
Claim 12
Dependent Claim
84 words
An article of manufacture, comprising a metallic substrate and a coating of an alloy of nickel and aluminum or titanium applied to said substrate by supplying to an electric arc thermal spray gun a wire feed comprising an alloy of nickel and aluminum or titanium, and using such electric arc thermal spray gun, spraying said wire feed onto said substrate to coat the same, thereby to establish a diffusion bond between said coating and said substrate, whereby said coating is self-bonding to said substrate.
Claim 13
Dependent Claim
18 words
An article as set forth in claim 10, wherein said coating comprises an alloy of nickel and aluminum.
Claim 14
Dependent Claim
34 words
An article as set forth in claim 10, wherein said coating comprises an alloy of approximately from eightly to ninety-eight percent by weight nickel and approximately from two to twenty percent by weight aluminum.
Claim 15
Dependent Claim
34 words
An article as set forth in claim 10, wherein said coating comprises an alloy of approximately from ninety to ninety-five percent by weight nickel and approximately from four to six percent by weight aluminum.
Claim 16
Dependent Claim
18 words
An article as set forth in claim 10, wherein said coating comprises an alloy of nickel and titanium.
Claim 17
Dependent Claim
34 words
An article as set forth in claim 10, wherein said coating comprises an alloy of approximately from forty to seventy percent by weight nickel and approximately from thirty to sixty percent by weight titanium.
Claim 18
Dependent Claim
34 words
An article as set forth in claim 10, wherein said coating comprises an alloy of approximately from fifty-four to fifty-six percent by weight nickel and approximately from forty-four to forty-six percent by weight titanium.
Claim 19
Dependent Claim
15 words
An article as set forth in claim 10, wherein said coated substrate is heat treated.
References Cited (Backward Citations)
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-06-06 | 1980-12-06 | 1981-06-07 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-06-06 | 1984-12-06 | 1985-06-07 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-06-06 | 1988-12-06 | 1989-06-07 | $7700.00 | Window Closed / Lapsed |