US4025990A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for reclaiming rubber, metal and fabric from whole tires
Assignee: Air Products and Chemicals Inc
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Filing: 1976-04-28
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Granted: 1977-05-31
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Expires: 1996-04-28
Abstract
Abstract Scrap tires containing magnetic components and non-magnetic rubber and cord components are cooled in a cryogenic freezer to the embrittlement temperature, comminuted in a comminution device and passed through a series of screening and density classification operations followed by magnetic material separation and further cryogenic size reduction to produce a product rubber crumb having a particle size of about 1/20 inch or less.
Inventors
- 👤 Jr Norris G. Lovette
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-05 03:42
CPC Classifications
B; B29; B29B; B29B17/00; B29B17/04; B29B17/0412; B02; B02C; B02C19/00; B02C19/18; B02C19/186; B02C21/00; B29B17/02; B29B17/0404; B29B17/0408; B02C2201/00; B02C2201/04; B29B2017/0213; B29B2017/0217; B29B2017/0224; B29B2017/0227; B29B2017/0231; B29B2017/0237; B29B2017/0241; B29B2017/0268; B29B2017/0272; B29B2017/0416; B29K; B29K2021/00; B29K2105/00; B29K2105/06; B29K2105/065; B29K2105/12; B29K2313/00; B29K2705/00; B29L; B29L2030/00; Y; Y02; Y02W; Y02W30/00; Y02W30/50; Y02W30/52; Y02W30/62; Y10; Y10S; Y10S241/00; Y10S241/31; Y10S241/37
Claims Analysis
Total Claims: 10
Claim 1
Independent Claim
221 words
A process for the recovery of components in tire scrap having magnetic components and non-magnetic cord and rubber components combined therein comprising the steps of: (a) cooling the tire scrap in a first freezing zone to the embrittlement temperature; (b) comminuting the cooled scrap in a first comminution zone to effect a first size reduction thereof; (c) magnetically separating the discharge from the first comminuting zone into a magnetic fraction and a substantially non-magnetic rubber and cord fraction containing residual magnetic components; (d) separating the non-magnetic rubber and cord fraction in a first separating zone into at least a fine stream, an intermediate stream and a coarse stream; (e) subjecting at least the intermediate stream to density separation by pneumatic fluidization for forming at least a light fraction and a heavy fraction; (f) magnetically separating the residual magnetic components present in the heavy fraction from the non-magnetic components, thereby forming a purified rubber fraction; (g) subjecting the purified rubber fraction to a second size reduction by substantially simultaneous cryogenic freezing and grinding in a combined freezing-grinding zone to form purified fine rubber particles; and (h) separating the purified fine rubber particles in a second separation zone to form crumb having a particle size of about 1/20 of an inch or less and a coarse fraction and recovering the crumb as product.
Claim 2
Dependent Claim
221 words
A process for the recovery of components in tire scrap having magnetic components and non-magnetic cord and rubber components combined therein comprising the steps of: (a) cooling the tire scrap in a first freezing zone to the embrittlement temperature; (b) comminuting the cooled scrap in a first comminution zone to effect a first size reduction thereof; (c) magnetically separating the discharge from the first comminuting zone into a magnetic fraction and a substantially non-magnetic rubber and cord fraction containing residual magnetic components; (d) separating the non-magnetic rubber and cord fraction in a first separating zone into at least a fine stream, an intermediate stream and a coarse stream; (e) subjecting at least the intermediate stream to density separation by pneumatic fluidization for forming at least a light fraction and a heavy fraction; (f) magnetically separating the residual magnetic components present in the heavy fraction from the non-magnetic components, thereby forming a purified rubber fraction; (g) subjecting the purified rubber fraction to a second size reduction by substantially simultaneous cryogenic freezing and grinding in a combined freezing-grinding zone to form purified fine rubber particles; and (h) separating the purified fine rubber particles in a second separation zone to form crumb having a particle size of about 1/20 of an inch or less and a coarse fraction and recovering the crumb as product.
Claim 3
Dependent Claim
26 words
The process of claim 1 wherein the coarse stream from the first separating zone is impacted in a mill and returned to the first separating zone.
Claim 4
Dependent Claim
19 words
The process of claim 2 wherein the tire scrap is shredded prior to cooling in the first freezing zone.
Claim 5
Dependent Claim
14 words
The process of claim 3 wherein dust is removed from the first separating zone.
Claim 6
Dependent Claim
43 words
The process of claim 4 wherein the light fraction from the density separation is milled to loosen the rubber from the cord, the milled fraction defiberized to form a rubber and cord fraction, and the rubber fraction returned to the first separating zone.
Claim 7
Dependent Claim
21 words
The process of claim 5 wherein the coarse fraction from the second separation zone is recycled to the combined freezing-grinding zone.
Claim 8
Dependent Claim
29 words
The process of claim 6 wherein the purified rubber fractionation from step (f) is passed through a pneumatic separator for removing stones therefrom prior to the second size reduction.
Claim 9
Dependent Claim
38 words
The process of claim 7 wherein the density separation in step (e) results in the formation of a light fraction, a middle fraction and a heavy fraction, with the middle fraction being recycled to the first separation zone.
Claim 10
Dependent Claim
96 words
The process of claim 8 wherein: the first separation zone comprises at least three screens for forming a first overs, a second overs, a third overs and a third bottoms, the first overs being impacted in a mill and returned to the first separation zone, the second overs are passed through a magnetic separator for removing residual magnetic components from the non-magnetic components therein, with the magnetic components being combined with the purified fine rubber particles in step (h); and the third overs and the third bottoms processed in the manner described beginning with step (e).
References Cited (Backward Citations)
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-05-30 | 1980-11-29 | 1981-05-31 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-05-30 | 1984-11-29 | 1985-05-31 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-05-30 | 1988-11-29 | 1989-05-31 | $7700.00 | Window Closed / Lapsed |