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US4022946A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for coating wet surfaces or surfaces immersed in water

Assignee: Pvo International Inc
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Filing: 1975-11-20
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Granted: 1977-05-10
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Expires: 1995-11-20
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Abstract

Abstract A system comprising an epoxy resin and a particular type of amine curing agent makes possible a method of applying a coating to a wet or moist surface, even to a surface under water. These amine curing agents are substantially insoluble in water and are not water sensitive. The curing agents of this method are chosen from (1) amines of the formula: ##STR1## in which R is chosen from the group consisting of ether radicals of which one of the alkyl and alkylene radicals has at least eight carbon atoms or (2) a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and a larger proportion of a fatty amine of the formula: ##STR2## R 2 denoting a radical chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms. Preferably the adduct of amine and epoxy resin is used as the curing agent for the main part of the epoxy resin. In one mode of procedure, the epoxy resin and the amine-resin adduct are each made into an aqueous emulsion; the emulsions, when mixed, are useful for application to a damp or wet surface.

Inventors

  • 👤 Lowell O. Cummings

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 10:07
CPC Classifications
C; C08; C08G; C08G59/00; C08G59/18; C08G59/40; C08G59/50; C08G59/5006; C08G59/5013; C08G59/182; C08G59/184; C09; C09D; C09D163/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31511; Y10T428/31529

Claims Analysis

Total Claims: 24
Claim 1
Independent Claim 121 words
A method of coating a substrate with a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR8## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and 2.
Claim 2
Independent Claim 121 words
A method of coating a substrate with a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR8## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and 2.
Claim 3
Dependent Claim 99 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR9## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it
Claim 4
Dependent Claim 99 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR9## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it
Claim 5
Dependent Claim 40 words
cures. 2. The method of claim 1 wherein the curing takes a time between 1 and 15 hours at room temperature for the coating to start hardening and between 5 and 20 hours at room temperature to cure substantially fully.
Claim 6
Dependent Claim 56 words
The method of claim 1 in which the amine curing agent (B) consists of a condensation product of 3 parts by weight of an amine with said formula R 2 --NH--CH 2 --CH 2 --CH 2 --NH 2 , and 1 part by weight of epoxy resin, with an equivalent weight per epoxy-unit of about 180.
Claim 7
Dependent Claim 39 words
The method of claim 3 wherein the curing agent (B) is prepared by heating a mixture of the amine and epoxy resin for about one hour to about 100° C. and cooling the resulting product for about 15 hours.
Claim 8
Dependent Claim 41 words
The method of claim 1 wherein the amine curing agent (B) is a condensation product of 70 parts by weight of N-oleyl propylene diamine and 30 parts by weight of an epoxy resin with an average molecular weight of about 575.
Claim 9
Dependent Claim 37 words
The method of claim 5 wherein the curing agent (B) is prepared by heating a mixture of the amine and epoxy resin for two hours at 100° C., and then cooling the resulting product to room temperature.
Claim 10
Dependent Claim 46 words
The method of claim 1 wherein the amine curing agent (B) comprises a condensation product of 2 parts N-tall oil fatty acid derived propylene diamine wherein R is a mixture of C 18 H 33 and C 18 H 31 , and 1 part said polyepoxide.
Claim 11
Dependent Claim 63 words
The method of claim 1 wherein part (A) consists of: 80 parts of weight of a low-molecular weight epoxy resin containing 11% butyl glycidyl ether, and wherein part (B) consists of 180 parts by weight of 76parts of the reaction product of 70% N-oleyl propylene diamine and 30% polyepoxide, 76 parts calcium carbonate, 14 parts asbestos fiber, and 14 parts titanium dioxide pigment.
Claim 12
Dependent Claim 37 words
The method of claim 1 in which the polyepoxide of part (A) is mixed with a glycol before adding the amine curing agent (B) in order to obtain a faster curing process and a better brushing resistance.
Claim 13
Dependent Claim 12 words
The method of claim 9, in which the glycol is propylene glycol.
Claim 14
Dependent Claim 30 words
A method as in claim 1 wherein said amine curing agent is chosen from the group consisting of: N-tall oil fatty acid-propylene diamine, N-oleyl propylene diamine, and tridecylproplether propylene amine.
Claim 15
Independent Claim 87 words
A method of caulking wet or damp masonry, comprising blending 80 parts (A) comprising a low molecular weight polyepoxide having at least two vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, with 100 parts (B) consisting essentially of 500 parts of a reaction product between 70% N-oleyl propylene diamine and 30% said polyepoxide, 500 parts calcium carbonate, 90 parts asbestos fiber, 90 parts titanium dioxide pigment, and forcing the mixture before it cures into the areas to be caulked.
Claim 16
Independent Claim 87 words
A method of caulking wet or damp masonry, comprising blending 80 parts (A) comprising a low molecular weight polyepoxide having at least two vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, with 100 parts (B) consisting essentially of 500 parts of a reaction product between 70% N-oleyl propylene diamine and 30% said polyepoxide, 500 parts calcium carbonate, 90 parts asbestos fiber, 90 parts titanium dioxide pigment, and forcing the mixture before it cures into the areas to be caulked.
Claim 17
Independent Claim 121 words
A method of coating a structural material with a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR10## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and
Claim 18
Independent Claim 121 words
A method of coating a structural material with a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR10## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and
Claim 19
Dependent Claim 100 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR11## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it cures.
Claim 20
Dependent Claim 100 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR11## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it cures.
Claim 21
Independent Claim 138 words
A method of coating a structural material chosen from the group consisting of metal, wood, masonry, brick, porous ceramic building brick and concrete and having a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR12## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and
Claim 22
Independent Claim 138 words
A method of coating a structural material chosen from the group consisting of metal, wood, masonry, brick, porous ceramic building brick and concrete and having a wet or moist surface including a surface immersed under water, comprising the steps of: a. thoroughly mixing, to provide a non-aqueous coating composition: A. an epoxy resin consisting of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of carbon, hydrogen, oxygen and chlorine, and B. a stoichiometric amount of an amine curing agent which is substantially insoluble in water and not water-sensitive and chosen from the group consisting of 1. an amine of the formula ##STR12## where R 1 is chosen from the group consisting of ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, and
Claim 23
Dependent Claim 100 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR13## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it cures.
Claim 24
Dependent Claim 100 words
a condensation product of a small proportion of a polyepoxide having a plurality of vic-epoxy groups and containing only members of the group consisting of C, H, O, and Cl, and a large proportion of a fatty amine of the formula: ##STR13## where R 2 is chosen from the group consisting of alkyl radicals having at least eight carbon atoms and ether radicals of which one of the alkyl or alkylene radicals has at least eight carbon atoms, b. applying said coating composition to said surface, and c. leaving alone said surface with the applied coating composition until it cures.

References Cited (Backward Citations)

US2872428A Cited
US2909448A Cited
GB806196A Cited
US3160518A Cited
CH455105A Cited
GB1216136A Cited
US3639344A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-05-09 1980-11-08 1981-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-05-09 1984-11-08 1985-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-05-09 1988-11-08 1989-05-10 $7700.00 Window Closed / Lapsed

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