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High-performance anisotropic plastics magnet and a process for producing the same

Assignee: Japan Special Steel Co Ltd
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Filing: 1975-04-28
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Granted: 1977-05-10
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Expires: 1995-04-28
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Abstract

Abstract An anisotropic plastics magnet having a maximum energy product (BH)max not lower than 0.9 MG Oe, a remanence Br not lower than 2000G and a coercive force Hc not lower than 1800 Oe, and being composed at least one of ferromagnetic powders having a large magnetic anisotropy constant and at least one selected from the group consisting of metal-cross-linked copolymers of alpha -olefin and alpha , beta unsaturated mono- or dicarboxylic acid and saponified copolymers of ethylene and vinyl acetate, the axis of the easy magnetization of said ferromagnetic powders being oriented substantially in one direction, and a process for producing the same comprising mixing the ferromagnetic powder and the resin and forming the mixture under heating while a magnetic field is being applied.

Inventors

  • 👤 Shigeki Sawa
  • 👤 Takeshi Anbo
  • 👤 Kiyoshi Otani
  • 👤 Yoshikazu Kutsuwa

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 18:29
CPC Classifications
H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/032; H01F1/04; H01F1/06; H01F1/08; H01F1/083

Claims Analysis

Total Claims: 7
Claim 1
Independent Claim 261 words
An anisotropic plastics magnet having a maximum energy product of at least 0.9 MGOe, a remanence of at least 2000 G and a coercive force of at least 1800 Oe, said magnet being comprised of: at least one ferromagnetic powder having a large magnetic anisotropy selected from the group consisting of: Mo.6fe 2 O 3 ferrite magnet powders, wherein M is selected from the group consisting of Ba, Sr and Pb, Rco 5 rare earth-cobalt magnet powders wherein R is at least one rate earth element selected from the group consisting of Sm, Pr, Ce, La and Y, manganese-bismuth magnet powders, and manganese-aluminum magnet powders; and at least one resin selected from the group consisting of: metal-cross-linked copolymers of α-olefin and α,β-unsaturated mono- or dicarboxylic acid selected from the group consisting of: ethylene-acrylic acid copolymer, ethylene-metacrylic acid copolymer, ethylene-acrylic acid-metacrylic acid copolymer, ethylene-acrylic acid-methacrylic acid methyl ester copolymer and ethylene-metacrylic acid-acrylic acid methyl ester copolymer, with said metal ion selected from the group consisting of: Na + , K + , Li + , Cn + , Be + + , Mg + + , Ca + + , Ba + + , Cu + + , Fe + + , Co + + , Ni + + , Zn + + , Al + + + , Sc + + + , Fe + + + and Y + + + , and a saponified resin of a copolymer of ethylene and vinyl acetate, the axis of the easy magnetization of said ferromagnetic powders being oriented substantially in one direction.
Claim 2
Dependent Claim 261 words
An anisotropic plastics magnet having a maximum energy product of at least 0.9 MGOe, a remanence of at least 2000 G and a coercive force of at least 1800 Oe, said magnet being comprised of: at least one ferromagnetic powder having a large magnetic anisotropy selected from the group consisting of: Mo.6fe 2 O 3 ferrite magnet powders, wherein M is selected from the group consisting of Ba, Sr and Pb, Rco 5 rare earth-cobalt magnet powders wherein R is at least one rate earth element selected from the group consisting of Sm, Pr, Ce, La and Y, manganese-bismuth magnet powders, and manganese-aluminum magnet powders; and at least one resin selected from the group consisting of: metal-cross-linked copolymers of α-olefin and α,β-unsaturated mono- or dicarboxylic acid selected from the group consisting of: ethylene-acrylic acid copolymer, ethylene-metacrylic acid copolymer, ethylene-acrylic acid-metacrylic acid copolymer, ethylene-acrylic acid-methacrylic acid methyl ester copolymer and ethylene-metacrylic acid-acrylic acid methyl ester copolymer, with said metal ion selected from the group consisting of: Na + , K + , Li + , Cn + , Be + + , Mg + + , Ca + + , Ba + + , Cu + + , Fe + + , Co + + , Ni + + , Zn + + , Al + + + , Sc + + + , Fe + + + and Y + + + , and a saponified resin of a copolymer of ethylene and vinyl acetate, the axis of the easy magnetization of said ferromagnetic powders being oriented substantially in one direction.
Claim 3
Dependent Claim 28 words
A magnet as claimed in claim 1 wherein said MO.6Fe 2 O 3 ferrite magnet powder is present in an amount of from 85 to 92% by weight.
Claim 4
Dependent Claim 27 words
A magnet as claimed in claim 1, wherein said RCo 5 rare earth-cobalt magnet powder is present in an amount of from 85 to 96% by weight.
Claim 5
Dependent Claim 46 words
A magnet as claimed in claim 1 wherein said saponified copolymer of ethylene and vinyl acetate is a copolymer containing 1 to 45% by weight of vinyl acetate in which the hydroxyl radical (OH) is introduced between molecules by hydrolysis according to the following reaction: ##STR2##
Claim 6
Dependent Claim 48 words
A magnet as claimed in claim 1 wherein the saponified copolymer of ethylene and vinyl acetate is one selected from the group consisting of ethylene-vinyl alcohol copolymer and ethylene-vinyl alcohol-vinyl acetate copolymer, containing 15 to 45% by weight vinyl acetate and having a 25 to 100% hydrolysis rate.
Claim 7
Dependent Claim 39 words
A magnet as claimed in claim 1 wherein up to 50% of said resins are replaced by at least one thermoplastic resin selected from the group consisting of: polyethylene, polypropylene, polystyrene, chlorinated polyethylene, ethylene-vinyl acetate copolymer and ethylene-ethylacrylate copolymer.

References Cited (Backward Citations)

US2999275A Cited
US3117092A Cited
US3221315A Cited
US3649541A Cited
US3677947A Cited
US3867299A Cited
US3884823A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-05-09 1980-11-08 1981-05-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-05-09 1984-11-08 1985-05-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-05-09 1988-11-08 1989-05-10 $7700.00 Window Closed / Lapsed

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