Thermocouple assembly with a sheath

Claim 2

A thermocouple comprising coaxial inner and outer elongated thermocouple elements formed from respective dissimilar metals and having respective one ends joined to form a hot junction, conductor means including inner and outer coaxial conductors of a metal dissimilar from at least one of said inner and outer elements joined to the respective other ends of the inner and outer thermocouple elements to form cold junction means, a thermoconductive sheath surrounding the thermocouple elements and being joined to the outer thermocouple element between the hot junction and the junction of the outer thermocouple element to the outer conductor, said junction of the sheath with the outer thermocouple element further being intermediate the hot junction and the junction of the inner thermocouple element to the inner conductor, radiating means formed on the thermoconductive sheath for radiating heat energy.

Claim 3

A thermocouple as claimed in claim 1 wherein the radiating means includes a plurality of fins projecting from the sheath.

Claim 4

A thermocouple as claimed in claim 1 wherein the thermoconductive sheath includes bracket engaging means for accurately positioning the thermocouple.

Claim 5

A thermocouple as claimed in claim 1 wherein said inner elongated element is a rod, said outer elongated thermocouple element is a tube, said conductor means includes a wire conductor joined to the other end of the inner elongated element, and includes a tubular conductor coaxial to the wire conductor and joined to the other end of the outer elongated element.

Claim 6

A thermocouple as claimed in claim 4 wherein said thermoconductive sheath is essentially tubular and coaxial with the inner and outer thermocouple elements, and said sheath further has one end attached to the outer element with the sheath extending away from the hot junction and with the other end of the sheath being open and spaced from the outer element.

Claim 7

A thermocouple as claimed in claim 5 wherein the one end of the sheath is attached by crimping its one end to the outer element, and a substantial portion of the sheath extending from its one end is spaced from the outer element.

Claim 8

A thermocouple as claimed in claim 5 wherein said radiating means includes a plurality of annular fins extending around the sheath.

Claim 9

A thermocouple as claimed in claim 5 wherein the sheath includes a cylindrical portion for being positioned in a hole in a locating bracket, a rib contiguous to the cylindrical portion for engaging the locating bracket, and means spaced from the rib for securing the sheath to the bracket.

Claim 10

A thermocouple comprising an elongated center element formed from a first metal, a solid conductor attached to the one end of the center element to form a first junction, a tubular element formed from a second metal dissimilar from the first metal and having one end joined to the other end of the center element to form a second junction, said tubular element extending over the center element and the first junction, a tubular conductor joined to the other end of the tubular element to form a third junction, said tubular conductor extending coaxial to the solid conductor, and a sheath joined at one end to the tubular element between the first and second junctions and having its other end extending in spaced relationship over the third junction and tubular conductor.

Claim 11

A thermocouple comprising an elongated center element formed from a first metal, a solid conductor attached to the one end of the center element to form a first junction, a tubular element formed from a second metal dissimilar from the first metal and having one end joined to the other end of the center element to form a second junction, said tubular element extending over the center element and the first junction, a tubular conductor joined to the other end of the tubular element to form a third junction, said tubular conductor extending coaxial to the solid conductor, and a sheath joined at one end to the tubular element between the first and second junctions and having its other end extending in spaced relationship over the third junction and tubular conductor.

Claim 12

A thermocouple as claimed in claim 9 wherein the first metal is a copper-nickel alloy, the second metal is a steel-chromium alloy, and the solid and tubular conductors are copper conductors.

Claim 13

A thermocouple as claimed in claim 9 wherein the sheath includes radiating means for radiating heat energy, and bracket engaging means for accurately positioning the thermocouple.

Claim 14

A thermocouple adapted for sensing a flame comprising an elongated constantan center element, a solid copper conductor welded to one end of the center element to form a first junction of dissimilar metals, a stainless steel tubular element having one end welded to the other end of the center element to form a second junction of dissimilar metals, said tubular element having its other end flared and extending coaxial to the center element over the first junction and a portion of the solid conductor, a tubular copper conductor joined by solder to the other end of the tubular element to form a third junction of dissimilar metals, said tubular element having an annular groove formed therearound between its one end and the portions of the tubular element surrounding the second junction, a tubular metal sheath having one end crimped to the annular groove of the tubular element to secure the sheath to the tubular element, said sheath having an inside chamfer intermediate to its ends for engaging the flared end of the tubular element, the other end of the tubular sheath extending in spaced relationship over the tubular conductor adjacent the third junction, said tubular sheath having a plurality of spaced annular radiating fins, and said tubular sheath further having annular bracket engaging means for accurately positioning the first junction relative to a bracket.

Claim 15

A thermocouple adapted for sensing a flame comprising an elongated constantan center element, a solid copper conductor welded to one end of the center element to form a first junction of dissimilar metals, a stainless steel tubular element having one end welded to the other end of the center element to form a second junction of dissimilar metals, said tubular element having its other end flared and extending coaxial to the center element over the first junction and a portion of the solid conductor, a tubular copper conductor joined by solder to the other end of the tubular element to form a third junction of dissimilar metals, said tubular element having an annular groove formed therearound between its one end and the portions of the tubular element surrounding the second junction, a tubular metal sheath having one end crimped to the annular groove of the tubular element to secure the sheath to the tubular element, said sheath having an inside chamfer intermediate to its ends for engaging the flared end of the tubular element, the other end of the tubular sheath extending in spaced relationship over the tubular conductor adjacent the third junction, said tubular sheath having a plurality of spaced annular radiating fins, and said tubular sheath further having annular bracket engaging means for accurately positioning the first junction relative to a bracket.