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US4018976A Expired / Lapsed US ⏱️ 0.0 years remaining

Kickless resistance welding cable and method of making the same

Assignee: Individual
•
Filing: 1976-04-15
•
Granted: 1977-04-19
•
Expires: 1996-04-15
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Abstract

Abstract This kickless water-cooled resistance welding cable consists of an elongated elastomeric hose containing two pairs of stranded copper wire conductors or "ropes" of opposite alternating polarities mounted in the four peripheral grooves of an elongated elastomeric separator of cruciform cross-section with a central cooling water passageway therethrough. These grooves are of circular cross-section such that when the separator is twisted longitudinally the groove side walls compress and tightly grip the conductors while these are cooled by water flowing into the grooves through perforations from the passageway. The conductors are connected at their opposite ends to copper terminals, each of which includes a pair of elongated semi-cylindrical copper terminal halves with an insulating strip between them and with two pairs of circumferentially-spaced bosses containing cable conductor sockets arranged in alternating polarity. Each terminal half consists of an elongated semi-cylindrical copper body with a recess in one end thereof, and a copper cable conductor adapter including a pair of the bosses and an integral tongue which is copper-welded into the body recess. The ends of the four cable conductors are copper-welded against the sides and bottoms of the sockets, which are of sector-shaped cross-section to receive the correspondingly sector-shaped ends of the cable conductors and V-notched to facilitate the flow of the molten welding copper to the surfaces being joined thereby.

Inventors

  • 👤 Earl I. Grove

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 05:54
CPC Classifications
H; H01; H01B; H01B7/00; H01B7/17; H01B7/29; H01B9/00; H01B9/001

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 133 words
A water-cooled resistance welding cable with an uninterrupted copper welding current path, said cable comprising an elongated welding cable conductor assembly including a plurality of laterally-spaced flexible elongated stranded copper wire conductors of intended opposite electric polarities with an elongated separator of insulating material disposed therebetween and a flexible elongated tubular insulating casing surrounding said conductors, a terminal connected to each of the opposite ends of said conductor assembly, said terminal comprising a pair of copper terminal components disposed adjacent one another in laterally-spaced relationship and adapted to carry electric current of opposite polarities and connected to said conductors of the same intended electric polarities, and an insulator disposed in the space between said components, and copper-welded electrical connections disposed between the opposite end portions of said conductors and their respective terminal components.
Claim 2
Dependent Claim 133 words
A water-cooled resistance welding cable with an uninterrupted copper welding current path, said cable comprising an elongated welding cable conductor assembly including a plurality of laterally-spaced flexible elongated stranded copper wire conductors of intended opposite electric polarities with an elongated separator of insulating material disposed therebetween and a flexible elongated tubular insulating casing surrounding said conductors, a terminal connected to each of the opposite ends of said conductor assembly, said terminal comprising a pair of copper terminal components disposed adjacent one another in laterally-spaced relationship and adapted to carry electric current of opposite polarities and connected to said conductors of the same intended electric polarities, and an insulator disposed in the space between said components, and copper-welded electrical connections disposed between the opposite end portions of said conductors and their respective terminal components.
Claim 3
Dependent Claim 98 words
A welding cable, according to claim 1, wherein each of said terminal components is of generally semi-cylindrical configuration with substantially flat sides facing one another, wherein said insulator member is a member of insulating material disposed in the space between said flat sides, and wherein each of said terminal components at one end thereof has a pair of welding cable conductor attachment portions with one pair of said attachment portions disposed between the other pair of attachment portions, said copper-welded connections being disposed between the ends of said conductors and the respective attachment portions of said terminal components.
Claim 4
Dependent Claim 31 words
A welding cable, according to claim 2, wherein said attachment portions comprise bosses disposed in coplanar pairs with the centers of said pairs disposed in planes approximately perpendicular to one another.
Claim 5
Dependent Claim 16 words
A welding cable, according to claim 2, wherein said attachment portions are of approximately sector-shaped cross-section.
Claim 6
Dependent Claim 35 words
A welding cable, according to claim 3, wherein said bosses contain sockets, and wherein said welded connections are disposed between the bottoms of said sockets and the end portions of their respective welding cable conductors.
Claim 7
Dependent Claim 31 words
A welding cable, according to claim 5, wherein said welded connections are also disposed between the side walls of said sockets and the end portions of their respective welding cable conductors.
Claim 8
Dependent Claim 21 words
A welding cable, according to claim 5, wherein the side walls of said bosses contain apertures therethrough disposed near said bottoms.
Claim 9
Dependent Claim 58 words
A welding cable, according to claim 1, wherein each of said terminal components includes an elongated copper body with a recess in one end portion thereof and also includes a copper adapter having a tongue thereon disposed in mating engagement with said recess, and wherein certain of said copper-welded connections are disposed between said tongue and said recess.
Claim 10
Dependent Claim 51 words
A welding cable, according to claim 1, wherein there are two pairs of said conductors, and wherein said separator is of cruciform cross-section with a central tubular core and with four ribs radiating therefrom and with concave side surfaces forming circularly-arcuate longitudinal grooves therealong, said conductors being seated in said grooves.
Claim 11
Dependent Claim 23 words
A welding cable, according to claim 9, wherein said core has a multiplicity of cooling liquid passageways extending transversely thereto into said grooves.

References Cited (Backward Citations)

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US2702311A Cited
US2879317A Cited
GB958431A Cited
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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-04-18 1980-10-18 1981-04-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-04-18 1984-10-18 1985-04-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-04-18 1988-10-18 1989-04-19 $7700.00 Window Closed / Lapsed

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