US4018941A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Process for coating polymeric substrates with mar-resistant coating
Assignee: Wyeth Holdings LLC
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Filing: 1976-05-18
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Granted: 1977-04-19
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Expires: 1996-05-18
Abstract
Abstract Polymeric substrates, especially polycarbonates, are coated with a specific class of mar-resistant coatings under specialized conditions of time and temperature.
Inventors
- 👤 Robert Jerome Tucker
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-28 06:50
CPC Classifications
B; B29; B29D; B29D11/00; B29D11/00865; C; C08; C08J; C08J7/00; C08J7/04; C08J7/0427; C08J7/043; C08J7/046; C09; C09D; C09D175/00; C09D175/04; C08J2369/00; C08J2475/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31551
Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
270 words
A process for coating a polymeric substrate comprising, A. continuously contacting a clean, dust-free polymeric substrate with a mar-resistant coating composition having a viscosity of from about 50 to about 95 centipoises at room temperature, for from about 2 to about 7 minutes, B. continuously removing the resultant coated substrate from said coating composition, C. allowing said coating on said substrate to level, with evaporation of solvent, for from about 30 seconds to about 3 minutes, and D. curing the resultant leveled coating by subjecting it to radiant heat at a temperature of from about 50° C. to about 130° C. for from about 1 to about 20 minutes, said mar-resistant coating composition consisting essentially of a mixture of (1), (2), (3) and (4), in which 1. is a saturated urethane prepolymer having terminal hydroxy groups which is the reaction product of materials consisting essentially of a mixture of (a) and (b), at a molar ratio of 1:2 respectively in which, a. is an isocyanate-terminated urethane which is the reaction product of a mixture consisting essentially of (I) and (II), at a molar ratio of 1:2 respectively in which I. is a saturated diol having a molecular weight of from about 200 to about 3,000, and Ii. is a saturated organic isocyanate, (b) is a monomeric, sterically bulky, polyhydric alcohol containing 2-6 hydroxyl groups and being free of oxyalkylene units, 2. is a polyalkyl ether of a polymethylol melamine, 3. is an acid catalyst and 4. is from about 0.0% to about 5.0%, by weight, based on the total weight of solids in said composition, of an ultraviolet light absorber.
Claim 2
Dependent Claim
270 words
A process for coating a polymeric substrate comprising, A. continuously contacting a clean, dust-free polymeric substrate with a mar-resistant coating composition having a viscosity of from about 50 to about 95 centipoises at room temperature, for from about 2 to about 7 minutes, B. continuously removing the resultant coated substrate from said coating composition, C. allowing said coating on said substrate to level, with evaporation of solvent, for from about 30 seconds to about 3 minutes, and D. curing the resultant leveled coating by subjecting it to radiant heat at a temperature of from about 50° C. to about 130° C. for from about 1 to about 20 minutes, said mar-resistant coating composition consisting essentially of a mixture of (1), (2), (3) and (4), in which 1. is a saturated urethane prepolymer having terminal hydroxy groups which is the reaction product of materials consisting essentially of a mixture of (a) and (b), at a molar ratio of 1:2 respectively in which, a. is an isocyanate-terminated urethane which is the reaction product of a mixture consisting essentially of (I) and (II), at a molar ratio of 1:2 respectively in which I. is a saturated diol having a molecular weight of from about 200 to about 3,000, and Ii. is a saturated organic isocyanate, (b) is a monomeric, sterically bulky, polyhydric alcohol containing 2-6 hydroxyl groups and being free of oxyalkylene units, 2. is a polyalkyl ether of a polymethylol melamine, 3. is an acid catalyst and 4. is from about 0.0% to about 5.0%, by weight, based on the total weight of solids in said composition, of an ultraviolet light absorber.
Claim 3
Dependent Claim
39 words
A process according to claim 1 wherein said step (A) is conducted for about 5 minutes, said step (B) is conducted for about 1 minute and said step (C) is conducted for about 12 minutes at about 80° C.
Claim 4
Dependent Claim
13 words
A process according to claim 1 wherein said (I) is a polyalkyleneether glycol.
Claim 5
Dependent Claim
13 words
A process according to claim 1 wherein said (II) is 1,4-methylene bis(cyclohexane isocyanate).
Claim 6
Dependent Claim
12 words
A process according to claim 1 wherein said (b) is 1,4-cyclohexane dimethanol.
Claim 7
Dependent Claim
12 words
A process according to claim 1 wherein said (I) is polytetramethyleneether glycol.
Claim 8
Dependent Claim
12 words
A process according to claim 1 wherein said (2) is hexakis(methoxymethyl) melamine.
Claim 9
Dependent Claim
22 words
A process according to claim 1 wherein said (4) is about 1.0% to about 5.0%, by weight, same basis, of 2-[(2-hydroxy-5-t-octylphenyl)] benzotriazole.
Claim 10
Dependent Claim
21 words
A process according to claim 1 wherein said (4) is about 1.0% to about 5.0% by weight, same basis, of 2,2'-dihydroxy-4-methoxybenzophenone.
Claim 11
Dependent Claim
13 words
A process according to claim 1 wherein said polymeric substrate is a polycarbonate.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1980-04-18 | 1980-10-18 | 1981-04-19 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1984-04-18 | 1984-10-18 | 1985-04-19 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 1988-04-18 | 1988-10-18 | 1989-04-19 | $7700.00 | Window Closed / Lapsed |