← Back to Patent Explorer
US4018941A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for coating polymeric substrates with mar-resistant coating

Assignee: Wyeth Holdings LLC
•
Filing: 1976-05-18
•
Granted: 1977-04-19
•
Expires: 1996-05-18
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract Polymeric substrates, especially polycarbonates, are coated with a specific class of mar-resistant coatings under specialized conditions of time and temperature.

Inventors

  • 👤 Robert Jerome Tucker

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 06:50
CPC Classifications
B; B29; B29D; B29D11/00; B29D11/00865; C; C08; C08J; C08J7/00; C08J7/04; C08J7/0427; C08J7/043; C08J7/046; C09; C09D; C09D175/00; C09D175/04; C08J2369/00; C08J2475/00; Y; Y10; Y10T; Y10T428/00; Y10T428/31504; Y10T428/31507; Y10T428/31551

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 270 words
A process for coating a polymeric substrate comprising, A. continuously contacting a clean, dust-free polymeric substrate with a mar-resistant coating composition having a viscosity of from about 50 to about 95 centipoises at room temperature, for from about 2 to about 7 minutes, B. continuously removing the resultant coated substrate from said coating composition, C. allowing said coating on said substrate to level, with evaporation of solvent, for from about 30 seconds to about 3 minutes, and D. curing the resultant leveled coating by subjecting it to radiant heat at a temperature of from about 50° C. to about 130° C. for from about 1 to about 20 minutes, said mar-resistant coating composition consisting essentially of a mixture of (1), (2), (3) and (4), in which 1. is a saturated urethane prepolymer having terminal hydroxy groups which is the reaction product of materials consisting essentially of a mixture of (a) and (b), at a molar ratio of 1:2 respectively in which, a. is an isocyanate-terminated urethane which is the reaction product of a mixture consisting essentially of (I) and (II), at a molar ratio of 1:2 respectively in which I. is a saturated diol having a molecular weight of from about 200 to about 3,000, and Ii. is a saturated organic isocyanate, (b) is a monomeric, sterically bulky, polyhydric alcohol containing 2-6 hydroxyl groups and being free of oxyalkylene units, 2. is a polyalkyl ether of a polymethylol melamine, 3. is an acid catalyst and 4. is from about 0.0% to about 5.0%, by weight, based on the total weight of solids in said composition, of an ultraviolet light absorber.
Claim 2
Dependent Claim 270 words
A process for coating a polymeric substrate comprising, A. continuously contacting a clean, dust-free polymeric substrate with a mar-resistant coating composition having a viscosity of from about 50 to about 95 centipoises at room temperature, for from about 2 to about 7 minutes, B. continuously removing the resultant coated substrate from said coating composition, C. allowing said coating on said substrate to level, with evaporation of solvent, for from about 30 seconds to about 3 minutes, and D. curing the resultant leveled coating by subjecting it to radiant heat at a temperature of from about 50° C. to about 130° C. for from about 1 to about 20 minutes, said mar-resistant coating composition consisting essentially of a mixture of (1), (2), (3) and (4), in which 1. is a saturated urethane prepolymer having terminal hydroxy groups which is the reaction product of materials consisting essentially of a mixture of (a) and (b), at a molar ratio of 1:2 respectively in which, a. is an isocyanate-terminated urethane which is the reaction product of a mixture consisting essentially of (I) and (II), at a molar ratio of 1:2 respectively in which I. is a saturated diol having a molecular weight of from about 200 to about 3,000, and Ii. is a saturated organic isocyanate, (b) is a monomeric, sterically bulky, polyhydric alcohol containing 2-6 hydroxyl groups and being free of oxyalkylene units, 2. is a polyalkyl ether of a polymethylol melamine, 3. is an acid catalyst and 4. is from about 0.0% to about 5.0%, by weight, based on the total weight of solids in said composition, of an ultraviolet light absorber.
Claim 3
Dependent Claim 39 words
A process according to claim 1 wherein said step (A) is conducted for about 5 minutes, said step (B) is conducted for about 1 minute and said step (C) is conducted for about 12 minutes at about 80° C.
Claim 4
Dependent Claim 13 words
A process according to claim 1 wherein said (I) is a polyalkyleneether glycol.
Claim 5
Dependent Claim 13 words
A process according to claim 1 wherein said (II) is 1,4-methylene bis(cyclohexane isocyanate).
Claim 6
Dependent Claim 12 words
A process according to claim 1 wherein said (b) is 1,4-cyclohexane dimethanol.
Claim 7
Dependent Claim 12 words
A process according to claim 1 wherein said (I) is polytetramethyleneether glycol.
Claim 8
Dependent Claim 12 words
A process according to claim 1 wherein said (2) is hexakis(methoxymethyl) melamine.
Claim 9
Dependent Claim 22 words
A process according to claim 1 wherein said (4) is about 1.0% to about 5.0%, by weight, same basis, of 2-[(2-hydroxy-5-t-octylphenyl)] benzotriazole.
Claim 10
Dependent Claim 21 words
A process according to claim 1 wherein said (4) is about 1.0% to about 5.0% by weight, same basis, of 2,2'-dihydroxy-4-methoxybenzophenone.
Claim 11
Dependent Claim 13 words
A process according to claim 1 wherein said polymeric substrate is a polycarbonate.

References Cited (Backward Citations)

US3384606A Cited
US3542718A Cited
US3626023A Cited
US3912790A Cited
US3804810A Cited
US3785861A Cited
US3759873A Cited
US3899611A Cited
US3935163A Cited
US3862261A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-04-18 1980-10-18 1981-04-19 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-04-18 1984-10-18 1985-04-19 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-04-18 1988-10-18 1989-04-19 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag