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US4016647A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of forming a matrix connector

Assignee: TE Connectivity Corp
•
Filing: 1975-10-03
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Granted: 1977-04-12
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Expires: 1995-10-03
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Abstract

Abstract A matrix connector comprises an elastomer body presenting a pair of opposite contact surfaces at each of which is disposed a multiplicity of spaced contacts, the contacts of the opposite faces being interconnected by conductors extending through the body, the contacts are defined by folds of the conductors extending through the elastomeric mass, convex portions of the folds being exposed at the opposite faces. Suitably such a connector is made forming the conductive strips on opposite faces of a flexible printed circuit, and interconnected at overlapping portions through holes in the flexible lamina. The lamina is folded in concertina form with adjacent limbs spaced by strips of partially cured elastomer. The assembly is then compressed and cured.

Inventors

  • 👤 Hermanus Petrus Johannes Gilissen

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 16:31
CPC Classifications
H; H01; H01R; H01R43/00; H01R43/007; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49117; Y10T29/49204; Y10T29/49208; Y10T29/4921; Y10T29/49211; Y10T29/4922

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 171 words
A method of forming a matrix connector of the type having an insulating elastomer body with opposing surfaces containing a multiplicity of spaced contacts wherein opposing contacts are interconnected by conductors extending through the body, said method comprising the steps of: a. forming a series of spaced apertures across the width of a length of insulating lamina at spaced longitudinal intervals; b. providing sets of discontinuous conductive strips at spaced longitudinal intervals along either side of the lamina with portions of sets on opposite sides overlapping and spanning the apertures; c. electrically interconnecting the overlapped sets of conductive strips through the apertures; d. folding the lamina in concertina fashion so that each set of conductive strips extend externally around a fold and each electrically interconnected sets extending around opposing folds; e. providing partially cured elastomer material around each limb of the concertina form; and f. compressing the concertina form longitudinally to effect extrusion of the elastomer into the troughs of the concertina form and curing the elastomer to a homogeneous mass.
Claim 2
Independent Claim 171 words
A method of forming a matrix connector of the type having an insulating elastomer body with opposing surfaces containing a multiplicity of spaced contacts wherein opposing contacts are interconnected by conductors extending through the body, said method comprising the steps of: a. forming a series of spaced apertures across the width of a length of insulating lamina at spaced longitudinal intervals; b. providing sets of discontinuous conductive strips at spaced longitudinal intervals along either side of the lamina with portions of sets on opposite sides overlapping and spanning the apertures; c. electrically interconnecting the overlapped sets of conductive strips through the apertures; d. folding the lamina in concertina fashion so that each set of conductive strips extend externally around a fold and each electrically interconnected sets extending around opposing folds; e. providing partially cured elastomer material around each limb of the concertina form; and f. compressing the concertina form longitudinally to effect extrusion of the elastomer into the troughs of the concertina form and curing the elastomer to a homogeneous mass.
Claim 3
Dependent Claim 50 words
The method of claim 1 further including the following step between steps d and e; providing additional apertures through the lamina between adjacent conductive strips and between interconnected sets of conductive strips, so that upon compressing the concertina form in step f the elastomer is extruded through said additional apertures.
Claim 4
Dependent Claim 34 words
A method as in claim 1, in which the folds of the concertina form are confined between die plates during the compression and curing stages to obviate flow of elastomer externally around the folds.

References Cited (Backward Citations)

US3002260A Cited
US2911605A Cited
US3484731A Cited
US3680209A Cited
US3795037A Cited
US3852878A Cited
US3795884A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-04-11 1980-10-11 1981-04-12 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-04-11 1984-10-11 1985-04-12 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-04-11 1988-10-11 1989-04-12 $7700.00 Window Closed / Lapsed

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