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US4016231A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for molding articles of thermoplastic sheet materials

Assignee: Transamerica Business Credit Corp
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Filing: 1975-10-22
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Granted: 1977-04-05
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Expires: 1995-10-22
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Abstract

Abstract Method for molding three dimensional articles of thermoplastic sheet material which after molding will withstand the high temperatures of autoclaving for sterilization in hospital use without distortion. Molding is accomplished by providing a low mass mold made of sheet metal which has low heat sink characteristics and is adapted to providing a high degree of temperature uniformity by being made of substantially uniform thickness high thermal conductivity material heated by convection hot air means for a preselected dwell time with the consequent attainment of thermal stability during formation of the article.

Inventors

  • 👤 Carl J. Hawkins

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 19:00
CPC Classifications
B; B29; B29C; B29C51/00; B29C51/26; B29C51/30; B29C51/36; B29C51/42; B29C51/426; B29C51/428

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 174 words
A method of molding thermo-formable sheet material into three dimensional articles comprising; placing a planar sheet of the thermo-formable sheet material in heat transfer relation over the cavity surface of a relatively thin mold of substantially uniform thickness having an exposed underside and conforming in shape to the article to be formed, flowing a heated fluid from directly under the mold into communication with the exposed underside of said mold opposite said cavity surface to convection heat said mold to a preselected temperature uniformly throughout, transmitting heat from said mold to said overlying sheet material, drawing said heated sheet material into communication with the heated cavity surface of said uniform thickness mold, retaining said drawn sheet material in communication with said mold surface and continuing to supply heat to said mold and to said drawn sheet for a preselected dwell period for establishment of a predeterminable high temperature dimensionally stable condition of said formed article, and then forcefully cooling said mold and sheet material uniformly and withdrawing the shaped article from said mold cavity.
Claim 2
Independent Claim 174 words
A method of molding thermo-formable sheet material into three dimensional articles comprising; placing a planar sheet of the thermo-formable sheet material in heat transfer relation over the cavity surface of a relatively thin mold of substantially uniform thickness having an exposed underside and conforming in shape to the article to be formed, flowing a heated fluid from directly under the mold into communication with the exposed underside of said mold opposite said cavity surface to convection heat said mold to a preselected temperature uniformly throughout, transmitting heat from said mold to said overlying sheet material, drawing said heated sheet material into communication with the heated cavity surface of said uniform thickness mold, retaining said drawn sheet material in communication with said mold surface and continuing to supply heat to said mold and to said drawn sheet for a preselected dwell period for establishment of a predeterminable high temperature dimensionally stable condition of said formed article, and then forcefully cooling said mold and sheet material uniformly and withdrawing the shaped article from said mold cavity.
Claim 3
Dependent Claim 24 words
The method of claim 1 wherein the uniform thickness mold is heated by convection with hot air communicated with the underside of said mold.
Claim 4
Dependent Claim 31 words
The method of claim 2 wherein the uniform thickness mold is heated to and maintained for the dwell period at a temperature approaching but short of disruption of said sheet material.
Claim 5
Dependent Claim 16 words
The method of claim 3 wherein the uniform thickness mold is cooled by convection with air.
Claim 6
Dependent Claim 15 words
The method of claim 4 wherein the convection air is cooled air below atmosphere temperature.

References Cited (Backward Citations)

US2878524A Cited
US3496143A Cited
US3784344A Cited
US3768948A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-04-04 1980-10-04 1981-04-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-04-04 1984-10-04 1985-04-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-04-04 1988-10-04 1989-04-05 $7700.00 Window Closed / Lapsed

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