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US4013822A Expired / Lapsed US ⏱️ 0.0 years remaining

Chromium-containing catalyst systems and their use for the polymerization of olefins

Assignee: Hoechst AG
•
Filing: 1975-07-09
•
Granted: 1977-03-22
•
Expires: 1995-07-09
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Abstract

Abstract An olefin polymerization catalyst comprising a chromium compound deposited on a carrier, which chromium compound is complexed with a straight-chain, branched-chain, or cyclic aliphatic hydrocarbon or mixture thereof such that the mol ratio of aliphatic hydrocarbon to chromium compound is 1:2-3, said chromium compound being deposited on said carrier material in an amount between 10.sup. -3 and 10 millimols chromium compound per gram of carrier material, said carrier material also containing a trialkyl, tricycloalkyl, triaryl, monohalodihydrocarbyl, or monoalkoxydihydrocarbyl aluminum compound; a process for preparing such an olefin polymerization catalyst and the use of such catalyst in the polymerization of olefins, particularly ethylene, propylene, 2-methylpropylene and butene-1.

Inventors

  • 👤 Hans Feichtinger
  • 👤 Hans-Walter Birnkraut
  • 👤 Siegfried Lutze
  • 👤 Wolfgang Payer
  • 👤 Dieter Schnier

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 13:36
CPC Classifications
C; C08; C08F; C08F10/00

Claims Analysis

Total Claims: 25
Claim 1
Independent Claim 81 words
An olefin polymerization catalyst comprising a chromium compound deposited on a carrier material, which chromium compound is complexed with a straight-chain, branched-chain, or cyclic aliphatic hydrocarbon or mixture thereof such that the mol ratio of aliphatic hydrocarbon to chromium compound is 1:2-3, said chromium compound being deposited on said carrier material in an amount between 10.sup. -3 and 10 millimols chromium compound per gram of carrier material, said carrier material also containing a trialkyl, tricycloalkyl, triaryl, monohalodihydrocarbyl or monoalkyldihydrocarbyl aluminum compound.
Claim 2
Dependent Claim 81 words
An olefin polymerization catalyst comprising a chromium compound deposited on a carrier material, which chromium compound is complexed with a straight-chain, branched-chain, or cyclic aliphatic hydrocarbon or mixture thereof such that the mol ratio of aliphatic hydrocarbon to chromium compound is 1:2-3, said chromium compound being deposited on said carrier material in an amount between 10.sup. -3 and 10 millimols chromium compound per gram of carrier material, said carrier material also containing a trialkyl, tricycloalkyl, triaryl, monohalodihydrocarbyl or monoalkyldihydrocarbyl aluminum compound.
Claim 3
Dependent Claim 15 words
An olefin polymerization catalyst according to claim 1 wherein said chromium compound is chromyl chloride.
Claim 4
Dependent Claim 138 words
An olefin polymerization catalyst comprising a chromium compound deposited on the carrier material, which chromium compound is complexed with a straight-chain, branched-chain or cycloaliphatic hydrocarbon or mixture thereof such that the mol ratio of aliphatic hydrocarbon to chromium compound is 1:2-3, said chromium compound being deposited on said carrier material in an amount between 10.sup. -3 and 10 millimols chromium compound per gram of carrier material, said carrier material also having deposited thereon an organoaluminum compound of the formula AlX.sub.1 Y.sub.m Z.sub.n wherein X is an unsubstituted, aliphatic or cycloaliphatic or aromatic group; Y is an alkoxy group; Z is halogen; 1 equals 2 or 3; n and m are each 0, 1 or 2; 1+n+m equals 3 or the reaction product of triisobutyl aluminum with a diolefin, the chromium/aluminum atomic ratio being in the range of 1:1-200.
Claim 5
Dependent Claim 138 words
An olefin polymerization catalyst comprising a chromium compound deposited on the carrier material, which chromium compound is complexed with a straight-chain, branched-chain or cycloaliphatic hydrocarbon or mixture thereof such that the mol ratio of aliphatic hydrocarbon to chromium compound is 1:2-3, said chromium compound being deposited on said carrier material in an amount between 10.sup. -3 and 10 millimols chromium compound per gram of carrier material, said carrier material also having deposited thereon an organoaluminum compound of the formula AlX.sub.1 Y.sub.m Z.sub.n wherein X is an unsubstituted, aliphatic or cycloaliphatic or aromatic group; Y is an alkoxy group; Z is halogen; 1 equals 2 or 3; n and m are each 0, 1 or 2; 1+n+m equals 3 or the reaction product of triisobutyl aluminum with a diolefin, the chromium/aluminum atomic ratio being in the range of 1:1-200.
Claim 6
Dependent Claim 13 words
A catalyst according to claim 3 wherein said chromium compound is chromyl chloride.
Claim 7
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organoaluminum compound is triethyl aluminum.
Claim 8
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organo-aluminum compound is triisobutyl aluminum.
Claim 9
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organoaluminum compound is tricyclohexyl aluminum.
Claim 10
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organo-aluminum compound is monoethoxydiethyl aluminum.
Claim 11
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organo-aluminum compound is monochlorodiethyl aluminum.
Claim 12
Dependent Claim 13 words
A catalyst according to claim 3 wherein said organoaluminum compound is isoprenyl aluminum.
Claim 13
Dependent Claim 19 words
A catalyst according to claim 1 wherein the atomic ratio of chromium to aluminum in said catalyst is 1:1-200.
Claim 14
Dependent Claim 19 words
A catalyst according to claim 3 wherein the atomic ratio of chromium to aluminum in said catalyst is 1:20-50.
Claim 15
Dependent Claim 26 words
A catalyst according to claim 3 wherein said carrier material is an inorganic carrier material having an internal surface area of 200-1000 square meters per gram.
Claim 16
Dependent Claim 22 words
A catalyst according to claim 13 wherein said carrier material is selected from the group consisting of aluminas, alumina silicates and silicas.
Claim 17
Dependent Claim 27 words
A catalyst according to claim 1 wherein said chromium compound is present on said carrier in an amount of 0.01 to 1 millimol per gram of carrier.
Claim 18
Dependent Claim 14 words
A catalyst according to claim 1 wherein said aliphatic hydrocarbon is a straight-run gasoline.
Claim 19
Dependent Claim 13 words
A catalyst according to claim 1 which has been heated to 80°-300° C.
Claim 20
Dependent Claim 68 words
A process of preparing the catalyst of claim 1 which comprises depositing onto a carrier material a chromium complex by contacting the same with a chromium compound and a straight-chain, branched-chain or cyclic aliphatic hydrocarbon, thereafter heating the carrier material containing chromium complex at 80°-300° C for between 5 and 120 minutes and subsequently depositing onto said carrier material a trialkyl, tricycloalkyl, triaryl, monochlorodihydrocarbyl or monoalkoxydihydrocarbyl aluminum compound.
Claim 21
Dependent Claim 38 words
A process according to claim 18 wherein subsequent to deposit of chromium complex but prior to deposit of the aluminum compound the carrier material containing chromium complex is heated at a temperature in the range of 100°-250° C.
Claim 22
Dependent Claim 19 words
A process for polymerizing an olefin which comprises contacting olefin under polymerization conditions with the catalyst of claim 1.
Claim 23
Dependent Claim 21 words
A process for polymerization of an olefin which comprises contacting an olefin under polymerization conditions with the catalyst of claim 3.
Claim 24
Dependent Claim 21 words
A process according to claim 20 wherein said olefin is selected from the group consisting of ethylene, propylene, 2-methylpropylene and butene-1.
Claim 25
Dependent Claim 22 words
A process according to claim 22 wherein said polymerization is carried out in a substantially oxygen- and water-free environment at 20°-300° C.

References Cited (Backward Citations)

US3756998A Cited
US3666743A Cited
US3794628A Cited
US3757002A Cited
US3875132A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-21 1980-09-20 1981-03-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-21 1984-09-20 1985-03-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-21 1988-09-20 1989-03-22 $7700.00 Window Closed / Lapsed

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