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US4013743A Expired / Lapsed US ⏱️ 0.0 years remaining

Spiral grain solid propellant fabrication process

Assignee: Boeing North American Inc
•
Filing: 1973-02-12
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Granted: 1977-03-22
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Expires: 1993-02-12
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Abstract

Abstract A solid propellant motor is fabricated by spreading a propellant onto an uncured reinforced fabric tape to a uniform thickness and then partially curing the mass to a semi-rigid state. The semi-rigid blanket is then rolled with an air gap between the spirally wound layers. The final configuration of the motor is subsequently fully cured.

Inventors

  • 👤 Thomas L. Blasche, Jr.
  • 👤 Donald D. Kobbeman
  • 👤 Boyce M. Corley

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 00:31
CPC Classifications
F; F02; F02K; F02K9/00; F02K9/08; F02K9/10; F02K9/14; C; C06; C06B; C06B21/00; C06B21/0033; C06B21/0058; C06B45/00; F05; F05D; F05D2250/00; F05D2250/10; F05D2250/15; F05D2250/20; F05D2250/25

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 151 words
A method of fabricating a spirally wound, solid propellant motor grain with a support structure therein, the improvement comprising the steps of: spreading a layer of uncured solid propellant onto both sides of a support structure, said solid propellant being an ammonium perchlorate oxidized composition containing a binder system that cures at a relatively high temperature, said support structure being a flexible, uncured, reinforced fabric tape with a thermosetting resin binder thereon that cures at a relatively high temperature, partially curing said uncured solid propellant applied to both sides of said uncured flexible support structure to a gelled state, forming said partially cured solid propellant and support structure into a layered, longitudinally-extending, spirally-wrapped solid propellant motor configuration, said propellant and support structure forming longitudinally-extending, annular air spaces between said layers, and heating simultaneously said finally formed, partially cured solid propellant and said support structure to a fully cured, structurally rigid state.
Claim 2
Independent Claim 151 words
A method of fabricating a spirally wound, solid propellant motor grain with a support structure therein, the improvement comprising the steps of: spreading a layer of uncured solid propellant onto both sides of a support structure, said solid propellant being an ammonium perchlorate oxidized composition containing a binder system that cures at a relatively high temperature, said support structure being a flexible, uncured, reinforced fabric tape with a thermosetting resin binder thereon that cures at a relatively high temperature, partially curing said uncured solid propellant applied to both sides of said uncured flexible support structure to a gelled state, forming said partially cured solid propellant and support structure into a layered, longitudinally-extending, spirally-wrapped solid propellant motor configuration, said propellant and support structure forming longitudinally-extending, annular air spaces between said layers, and heating simultaneously said finally formed, partially cured solid propellant and said support structure to a fully cured, structurally rigid state.
Claim 3
Dependent Claim 52 words
The invention as set forth in claim 1 wherein said solid propellant ammonium perchlorate oxidized composition containing a binder is comprised of 80 percent ammonium perchlorate and 18 percent carboxy-terminated polybutadiene binder with a benzene carboxamide curative, and wherein said uncured, reinforced fabric tape with a thermo-setting resin is an epoxy-fiberglass tape.
Claim 4
Dependent Claim 74 words
The invention as set forth in claim 2 wherein said solid propellant on both sides of said support structure is partially cured to a gelled state for 12 hours ± 0.5 hour, at approximately 170° F, after which said gelled solid propellant on said support structure is spirally formed into a final grain configuration, said solid propellant and said support structure being simultaneously cured for 4 hours, ± 0.5 hour, at approximately 300° F.
Claim 5
Dependent Claim 29 words
The invention as set forth in claim 1 wherein said solid propellant binder system is selected from the group consisting of carboxy-terminated polybutadiene, polybutadiene acrylic acid, and polybutadiene acrylonitrile.
Claim 6
Dependent Claim 31 words
The invention as set forth in claim 1 wherein said thermosetting resin binder on said reinforced fabric tape is selected from the group consisting of epoxy, phenolic ureaformaldehyde, resorcinal, and polyacrylate.

References Cited (Backward Citations)

US3067686A Cited
US3176618A Cited
US3213793A Cited
US3256819A Cited
US3496870A Cited
US3700762A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1980-03-21 1980-09-20 1981-03-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1984-03-21 1984-09-20 1985-03-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 1988-03-21 1988-09-20 1989-03-22 $7700.00 Window Closed / Lapsed

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